MSKAFAIIVCIR110 Automatic Film Coater with Vacuum Bed, Rapid Infrared Heating Cover up to 120°C, and 250mm Micrometer Adjustable Doctor Blade
The MSKAFAIIVCIR110 is engineered for laboratory-scale film coating tasks requiring consistent thickness and uniformity, especially on delicate or thin substrates. Its vacuum bed securely holds substrates in place during coating, preventing movement and ensuring precision. This feature is particularly advantageous for applications such as ceramic tape casting and lithium-ion battery electrode fabrication, where uniform film layers are critical.
This model integrates a rapid infrared heating cover capable of reaching 120°C to accelerate drying or curing processes, while the vacuum bed itself provides uniform heating up to 100°C with precise temperature control. The coating applicator is a 250 mm wide micrometer adjustable doctor blade, allowing film thickness adjustment from 0.01 mm to 5 mm, suitable for producing films thicker than 10 microns. The system’s traverse speed is variable between 10 and 100 mm/sec, controlled by a 24 VDC motor, enabling fine-tuning of coating speed for different materials.
Wichtigste Merkmale
- Vacuum bed with micro-size holes for substrate hold-down and uniform heating up to 100°C ±1°C accuracy.
- Rapid infrared heating cover with three tubular heater elements, max temperature 120°C ±2°C, heating rate approx. 1.2°C/s.
- 250 mm wide micrometer adjustable film applicator with thickness range 0.01–5 mm; minimum film thickness achievable >10 microns.
- Variable traverse speed from 10 to 100 mm/sec controlled by a 24 VDC motor for smooth coating.
- Adjustable stroke length from 10 to 530 mm via position switch.
- Stable driving system suitable for various coating materials and substrates.
- Optional 120 L/min oil-less vacuum pump available for enhanced vacuum hold-down.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Power Supply (110V version) | Coater: 120 VAC, 18 A, 2160 W; IR Cover: 120 VAC, 10 A, 1200 W; 50/60 Hz |
| Power Supply (208-240V version) | 208-240 VAC, 3400 W, 50/60 Hz (single cable, no plug) |
| Traverse Speed | 10–100 mm/sec variable; nominal ~90 mm/sec without load; accuracy ±10 mm/sec |
| Stroke Length | Adjustable 10–530 mm via position switch |
| Vacuum Bed Dimensions | 600 mm (L) × 300 mm (W); aluminum alloy with micro holes |
| Vacuum Bed Heating | Built-in heating elements, max 100°C, precision digital controller ±1°C, Type K thermocouple |
| Rapid Heating Cover | 3 infrared tubular heaters, max 120°C, ±2°C accuracy, heating rate ~1.2°C/s |
| Film Applicator Width | 250 mm micrometer adjustable doctor blade |
| Film Thickness Range | 0.01 mm to 5 mm (minimum film thickness >10 microns) |
Typische Anwendungsbereiche
This film coater is well suited for producing uniform thin films in research and development of ceramic tapes and lithium-ion battery electrodes. It supports coating of cathode and anode materials with precise thickness control, essential for battery performance studies. The vacuum bed ensures stable substrate positioning, especially beneficial for thin or flexible substrates.
Hinweise zur Konfiguration und zum Betrieb
The standard package includes the automatic film coater, traverse pusher, 250 mm micrometer adjustable film applicator, power cable (220V plug not included for 208-240V version), and waste plate. An optional 120 L/min oil-less vacuum pump can be ordered separately to enhance vacuum hold-down capability.
For optimal results, operation under a fume hood is recommended. Additional accessories such as vacuum mixers and slurry viscosity testers may be used to improve coating uniformity and consistency. Optional hybrid film applicators combining blade and slot die technologies are available at extra cost.
