RMG-10L 10L Pilot-Scale High Shear Granulate Mixer with Air-Assisted Spray Nozzle for Wet Mixing and Granulation
The RMG-10L is designed for pilot-scale wet mixing and granulation tasks in research and development environments, particularly for chemical compounds requiring precise and reproducible granulate formation. It handles batch sizes from 2 to 10 liters, accommodating up to 5 kilograms of material, making it suitable for small-scale process optimization and formulation development.
This mixer operates by employing a specially designed four-arm impeller within a cylindrical mixing drum that features a rounded base connection to ensure uniform mixing without pressure variations throughout the product volume. Multiple independently driven choppers intensify mixing, especially during the addition of liquids or pastes, enabling controlled granule size and structure. The system minimizes the amount of granulating liquid needed, thereby reducing subsequent drying energy requirements.
Key Features
- High shear mixing, homogenizing, humidifying, and granulating capabilities
- Reproducible mixing and granulation processes for consistent results
- Contact parts made of stainless steel 316; non-contact parts of stainless steel 304 for durability and compliance
- Variable speed drives for main impeller (0-150 RPM) and chopper (50-2800 RPM) motors
- Top spray gun and peristaltic pump included for uniform binder addition
- Easy installation, operation, cleaning, and maintenance with dismantlable seals and chopper bearings
- Mobility facilitated by an integrated trolley
Technical Specifications
| Parameter | Specification |
|---|---|
| Working Volume | 2 to 10 Liters (2 to 5 Kg); smaller volumes (2L & 5L) available on request |
| Main Motor Power | 750 W |
| Chopper Motor Power | 400 W |
| Total Power Consumption | Less than 1500 W |
| Voltage & Frequency | AC 208 V, 50/60 Hz, Three Phase |
| Main Impeller Speed | 0 to 150 RPM (variable) |
| Chopper Speed | 50 to 2800 RPM (variable) |
| Material Contact Parts | Stainless Steel 316 |
| Non-Contact Parts | Stainless Steel 304 |
| Net Weight | 300.3 lb (136.2 kg) |
Typical Applications
The RMG-10L is ideal for pilot-scale R&D tasks involving wet mixing, homogenizing, and granulating chemical compounds, pharmaceuticals, and specialty powders. It supports process development for formulations requiring precise control over granule size and moisture content.
Configuration & Operating Notes
- The system includes a top spray gun and peristaltic pump for uniform binder addition; these are integral to the standard configuration.
- Optional accessories available at extra cost include flame-proof motors, flame-proof peristaltic pumps, separate power panel boxes for non-flame-proof areas, product temperature sensors, and air compressors.
- The discharge gate is pneumatically operated for controlled material release.
- Air purging is provided at the main blade and chopper blade to maintain cleanliness and prevent contamination.
- Power plug is not included and must be ordered separately.
