MSK-HTBA-D High Throughput Automatic Coin Cell Assembling System for Battery Research with 64-Cell Capacity and 8-Channel Electrolyte Injection
The MSK-HTBA-D is engineered to streamline the assembly of coin cells, specifically CR2032 types, for advanced battery research and development. It addresses the challenge of high-throughput sample preparation by automating the transfer and assembly of battery components within a controlled atmosphere glovebox, minimizing exposure to moisture and oxygen that can degrade sensitive materials.
This system integrates a robotic arm equipped with vacuum suction to pick and place components from a pre-loading station to the assembly station. It supports dual-station operation inside a glovebox environment with oxygen and moisture levels maintained below 1 ppm. The unit can process up to 64 cells simultaneously, enhancing productivity to approximately 50 cells per hour. An 8-channel electrolyte injection mechanism precisely dispenses electrolyte volumes, followed by a sealing process to complete the coin cell assembly.
Key Features
- Automated assembly of CR2032 coin cells with a batch capacity of 64 cells in a dual-station glovebox.
- Robotic arm with vacuum suction for precise material handling and placement.
- Visual-based verification system ensures accurate component positioning during assembly.
- 8-channel electrolyte injection system with peristaltic pump control and dual 50 mL glass reservoirs.
- Adjustable sealing pressure for reliable cell sealing.
- PLC control and HMI interface for user-friendly operation.
- Supports two configurable assembling sequences (negative and positive) for flexible cell construction.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | MSK-HTBA-D |
| Coin Cell Type | CR 2032 (custom sizes available at extra cost) |
| Batch Capacity | 64 cells (8 x 8 layout) |
| Productivity | Approximately 50 cells per hour |
| Electrolyte Injection | 8-channel peristaltic pump with two 50 mL glass reservoirs |
| Assembly Accuracy | ±0.5 mm deviation |
| Power Supply | AC 220V ±10%, Single Phase, 50 Hz, Total 5 kW |
| Glovebox Atmosphere | O2 and H2O < 1 ppm |
| Compressed Gas Requirement | Inert gas 0.5-0.7 MPa, high purity |
| Material Dimension Compatibility | Cathode Ø12 or Ø14 mm; Anode Ø15.5 mm (1 mm thick) or Ø15.6 mm (0.45 mm thick); Separator Ø16.2 mm (0.025 mm thick); Spring Ø15.4 mm; Spacer Ø15.4±0.1 mm (1.2 mm thick); Bottom case Ø19.4 mm (2.84 mm thick); Top case Ø16.5 mm (2.6 mm thick) |
| Assembly Sequences | Negative (default) and Positive sequences configurable |
Typical Applications
This system is ideal for battery researchers and developers conducting high-throughput testing and evaluation of coin cell batteries. It supports rapid assembly of multiple cells under inert atmosphere conditions, enabling consistent sample preparation for electrochemical testing, material screening, and electrolyte optimization.
Configuration & Operating Notes
The MSK-HTBA-D requires a compressed inert gas supply with regulated pressure between 0.5 and 0.7 MPa for operation. When using gas cylinders, a two-stage pressure regulator is mandatory to ensure safe and stable pressure delivery. The system can be optionally configured for dry room operation without a glovebox. Custom die sets for different coin cell sizes and additional electrolyte or electrode configurations are available at extra cost. Users should verify material dimension compatibility prior to purchase to ensure proper assembly.
Dimensions & Shipping
| Product dimensions | & Net weight; Main glove box chamber size: 1950mm x 1200mm x 2050mm (L x W x H) | of the system: 3950mm x 1200mm x 2050mm (L x W x H) |
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