YLJ-SPS-1200 Compact Spark Plasma Sintering Furnace with 1200°C Max Temperature and 100 MPa Pressure for Pellet Pressing
The YLJ-SPS-1200 is engineered to address the need for precise sintering and pressing of small pellets, typically ranging from 6 to 12.7 mm in diameter. It is particularly suited for applications involving battery materials, thermal components, electrical materials, and metallic powders. This compact spark plasma sintering (SPS) furnace enables controlled densification and consolidation of materials under combined high temperature and pressure conditions.
The furnace integrates a stainless steel vacuum chamber with an inner diameter and height of 315 mm, featuring a quartz observation window for process monitoring. It supports vacuum operation with multiple ports for vacuum pumps and measurement devices. Temperature is precisely regulated by a 30-segment programmable controller with ±1°C accuracy, reaching up to 1200°C with a maximum heating rate of 200°C per minute. Pressure is applied via a precision servo motor capable of up to 2000 Kgf load, maintaining constant pressure within ±0.5 Kgf accuracy, achieving a maximum pressure of 100 MPa on the graphite die.
주요 기능
- Maximum operating temperature of 1200°C with rapid heating up to 200°C/min.
- Precision pressure control up to 100 MPa using a servo motor and PID feedback.
- Stainless steel vacuum chamber with quartz window and multiple vacuum ports for flexible integration.
- Includes a graphite die with 12.75 mm inner diameter; custom dies available on request.
- Touchscreen interface for controlling temperature, pressure, and vacuum levels.
- RS-485 communication port and software for PC-based operation and data logging.
- Digital temperature-controlled recirculating water chiller included for system cooling.
기술 사양
| 매개변수 | 사양 |
|---|---|
| 최고 기온 | 1200°C |
| 최대 압력 | 100 MPa (via graphite die) |
| Graphite Die Inner Diameter | 12.75 mm (customizable) |
| Vacuum Chamber Dimensions (ID × H) | Ø315 mm × 315 mm |
| Heating Method | Resistance heating at 10 VAC up to 1000 A |
| 온도 제어 | 30-segment programmable controller, ±1°C accuracy |
| Pressure Control | Servo motor with PID control, ±0.5 Kgf accuracy |
| Power Supply Options | 208-240 VAC single phase 60 A or three-phase 35 A, 10 kVA |
| Vacuum Ports | KF25, KF40, DN160 ISO-K, KF16 (x2), KF25 |
| Observation Window | Ø120 mm quartz |
| Cooling System | Digital recirculating water chiller, 75 L/min flow, 30K BTU/hr |
| Communication Interface | RS-485 port with PC software |
대표적인 적용 분야
Ideal for sintering and densification of battery electrode materials, thermal ceramics, metallic powders, and electrical components requiring precise temperature and pressure control. Suitable for research and development in materials science and energy storage fields.
구성 및 작동 안내
The furnace includes one standard graphite die with a 12.75 mm inner diameter; custom dies can be requested to accommodate different pellet sizes. The vacuum pump is optional and can be supplied separately. Users should ensure proper cooling water supply for the included chiller and observe safety precautions when handling high-pressure and high-temperature operations.
