Product Overview
The MSK-SFM-3-F is a programmable high-energy 3D vibratory ball mill developed for laboratory-scale grinding, mixing, homogenization, and fine powder preparation. Its combined rotation, vibration, and swinging motion generates repeated high-energy impacts between grinding media and sample materials, providing an efficient solution for small-batch materials research.
Featuring adjustable milling speed up to 1500 RPM and an estimated maximum acceleration of approximately 75G, the machine allows researchers to select different milling conditions for materials with varying physical properties. The multidirectional motion promotes particle size reduction, powder dispersion, and uniform mixing.
The milling machine is driven by a 24V DC motor and operates with a separate programmable touchscreen control unit. This design enables the milling unit to be installed inside a compatible argon-filled glovebox while the controller remains outside the controlled environment. A suitable KF40 electrical feedthrough is required for the external control connection.
The color touchscreen supports adjustable milling speed, running time, forward and reverse rotation, and up to five programmable processing segments. This allows operators to configure repeatable grinding sequences and optimize processing conditions according to their research requirements.
The referenced equipment package includes one 80 mL nylon grinding jar with compatible zirconia milling balls and one 80 mL stainless steel jar with stainless steel grinding media. Additional specialized jars and high-throughput accessories may be selected for different material requirements. The MSK-SFM-3-F is suitable for battery materials, ceramics, metal oxides, chemical powders, and advanced functional materials research.
주요 기능
- High-Energy 3D Milling: Combines rotation, vibration, and swinging motion for rapid small-volume powder grinding and homogenization.
- Adjustable Speed: Programmable operation up to 1500 RPM for different material processing requirements.
- High Milling Acceleration: Estimated maximum acceleration of approximately 75G under specified operating conditions.
- 24V DC Motor: Supports the separated-control design for compatible inert-gas processing environments.
- Argon Glovebox Compatibility: The milling unit can be installed in suitable argon-filled gloveboxes with compatible electrical connections.
- Separate Touchscreen Controller: Allows control of milling operations without opening the glovebox.
- Five-Stage Programming: Supports programmable speed, running time, and forward/reverse rotation.
- Two Grinding Jar Materials: Nylon and stainless steel jars are specified in the referenced package.
- Optional Multi-Cavity Jar: Supports selected high-throughput sample preparation applications.
- Additional Jar Options: Compatible tungsten carbide, silicon nitride, zirconia, and other specialized jars may be available.
- Compact Laboratory Design: Suitable for research laboratories, universities, and advanced material development facilities.
기술 사양
| 모델 | MSK-SFM-3-F |
|---|---|
| Product Type | Programmable High-Energy 3D Vibratory Ball Mill with Separate Control Unit |
| Milling Motion | Three-dimensional rotation, vibration, and swinging movement. |
| 전원 입력 | 110V or 240V AC, single-phase, 50/60 Hz, with appropriate power-supply voltage selection. |
| Power Consumption | 200W. |
| Motor Type | 24V DC motor. |
| Speed Control | Adjustable from 0 to 1500 RPM. |
| Maximum Estimated Acceleration | Approximately 75G. |
| Control Interface | Separate color touchscreen control unit. |
| Programmable Segments | Up to 5 programmable operating segments. |
| Rotation Direction | Forward and reverse rotation. |
| Timer Range | 0–30 minutes. |
| Low-Speed Resonance | Strong resonance may occur during operation below approximately 250 RPM. |
| Glovebox Compatibility | Designed for compatible argon-filled gloveboxes using a separate external controller. |
| Feedthrough Connection | KF40 electrical feedthrough is required for glovebox applications; inclusion should be confirmed. |
| Maximum Feed Particle Size | 1 mm or smaller. |
| Particle Size Performance | Particle sizes approaching 0.1 µm may be achievable for selected oxide ceramic materials under optimized milling conditions. Actual results depend on the sample and operating parameters. |
| Nylon Milling Jar | One 80 mL nylon grinding jar in the referenced standard package. |
| Stainless Steel Milling Jar | One 80 mL stainless steel grinding jar in the referenced standard package. |
| Grinding Media | Zirconia grinding balls for the nylon jar and stainless steel grinding balls for the steel jar. |
| Recommended Jar Loading | Below one-third of the nominal jar volume. The reference guidance indicates approximately 15 g of sample for selected milling conditions. |
| Optional High-Throughput Jar | Four-cavity stainless steel grinding jar for processing multiple small-volume samples. |
| Optional Jar Materials | Tungsten carbide, silicon nitride, zirconia, and other compatible materials, subject to availability. |
| Noise Level | Approximately 87 dBA under the stated operating conditions. |
| Optional Air Cooling | Compatible forced-air cooling system may be available for temperature-sensitive milling applications. |
| Compliance | CE documentation and additional certification requirements should be confirmed for the actual supplied configuration. |
Programmable Touchscreen & Glovebox Operation
The MSK-SFM-3-F is equipped with a separate control unit for flexible operation in laboratory environments. The color touchscreen allows users to configure milling speed, operating time, and forward/reverse rotation within programmable processing sequences.
Up to five operating segments can be configured to support different grinding and mixing procedures. The controller can be positioned outside a compatible glovebox, allowing milling parameters to be adjusted without opening the controlled atmosphere.
For argon-filled glovebox applications, the milling unit operates inside the enclosure using the 24V DC motor, while the external controller communicates through a suitable electrical feedthrough. Compatibility with the glovebox dimensions, electrical interfaces, atmosphere-control requirements, and ventilation arrangements must be verified before installation.
Milling Jars & Grinding Media
The MSK-SFM-3-F supports different milling jar materials for processing laboratory samples with varying physical and chemical properties. The referenced package includes one nylon jar and one stainless steel jar, both with a nominal capacity of 80 mL. Compatible grinding balls should be selected according to the jar material, sample hardness, and contamination requirements.
| Milling Jar Option | Description |
|---|---|
| 80 mL Nylon Jar | Included in the referenced configuration with compatible zirconia milling balls. Suitable for selected nonmetallic grinding applications. |
| 80 mL Stainless Steel Jar | Included in the referenced configuration with compatible stainless steel milling balls. Suitable for general laboratory milling and selected metal powder applications. |
| Four-Cavity Stainless Steel Jar | Optional high-throughput configuration for simultaneous preparation of multiple small-volume samples. |
| Tungsten Carbide Jar | Optional wear-resistant grinding container for selected hard material applications. |
| Silicon Nitride Jar | Optional ceramic grinding container for compatible advanced materials research. |
| Zirconia Jar | Optional ceramic jar for selected applications requiring zirconia sample-contact surfaces. |
Grinding Media Note: The original equipment specifications list different milling ball sizes and quantities in separate sections. The exact grinding ball assortment should be confirmed in the final quotation rather than assumed.
Standard Package
| Item Description | 수량 |
|---|---|
| MSK-SFM-3-F High-Energy 3D Vibratory Ball Mill | 1 unit |
| Separate Programmable Touchscreen Control Unit | 1 unit |
| 80 mL Nylon Milling Jar | 1 pc |
| 80 mL Stainless Steel Milling Jar | 1 pc |
| Zirconia Milling Balls for Nylon Jar | 1 set |
| Stainless Steel Milling Balls for Steel Jar | 1 set |
| Replacement Sealing Gaskets | 2 sets |
| Connection Cable for External Controller | 1 pc |
| M6 Hex Wrench | 1 pc |
Package Note: The listed accessories reflect the referenced equipment configuration. Grinding ball quantities, cable/feedthrough arrangements, and all supplied accessories should be confirmed in the final PENGXIN Machinery quotation.
Applications
The MSK-SFM-3-F is designed for high-energy laboratory sample preparation and selected controlled-atmosphere milling applications. Its adjustable speed and separated controller make it suitable for different research materials and small-volume experimental procedures.
- Lithium-ion battery and solid-state battery materials research
- Air-sensitive powder preparation in compatible inert-gas environments
- Ceramic and metal oxide fine grinding
- Powder mixing, dispersion, and homogenization
- Metallic powder preparation and materials research
- Advanced functional materials development
- Small-volume experimental sample processing
- High-throughput materials screening with compatible optional jars
- University, research institute, and industrial R&D laboratory applications
Operating Guidelines & Safety Notes
- Jar Loading: Keep the sample loading below one-third of the jar’s nominal capacity and follow the approved equipment loading limits.
- Feed Particle Size: Reduce sample particles to 1 mm or smaller before milling when appropriate.
- Low-Speed Resonance: Strong resonance may occur below approximately 250 RPM. Avoid prolonged operation in unstable speed ranges.
- Grinding Media Compatibility: Select grinding balls appropriate for the jar material and sample. Avoid incompatible media combinations that could damage equipment or contaminate samples.
- Glovebox Installation: Confirm argon atmosphere compatibility, electrical connections, KF40 feedthrough requirements, ventilation, and available installation space before use.
- Cooling: High-energy milling generates heat. Appropriate milling intervals and optional cooling equipment may be required for temperature-sensitive materials.
- Secure Jar Installation: Ensure the milling jar and all mounting components are properly tightened before operation.
- Electrical Voltage Selection: Verify the correct 110V or 240V setting before connecting the equipment to the power supply.
- Particle Size Performance: Grinding results depend on the sample, grinding media, jar material, operating speed, and processing time.
- Routine Maintenance: Inspect grinding jars, seals, electrical cables, and mounting components according to the operating instructions.
Configuration Note: Standard grinding jars, milling media, optional accessories, power connections, KF40 feedthroughs, and certification documents should be confirmed in the final PENGXIN Machinery quotation. The stated 75G acceleration and submicron grinding results are reference values dependent on the material and operating conditions.
