MSK-AFA-EC150 Lab Scale Roll-to-Roll Flat Tape Casting System with Circulating Drying Heater, Max 150mm Width
The MSK-AFA-EC150 is engineered for laboratory-scale continuous tape casting of battery electrode sheets, enabling precise coating on flexible substrates in a roll-to-roll process. It supports substrate widths up to 200 mm and produces coating films up to 1.5 mm thick over lengths typically reaching 4 meters, suitable for advanced battery research and development.
This system integrates a circulating drying heater beneath the coating bed, constructed from aluminum alloy, which provides uniform heating up to 100°C controlled digitally with ±1°C accuracy. A transparent glass top cover with a venting fan allows visual monitoring and effective moisture removal during drying. An electrostatic dust remover is installed prior to the coating blade to ensure a clean, particle-free environment, critical for high-quality electrode fabrication.
주요 기능
- Roll-to-roll tape casting with doctor blade coating technique for uniform film application.
- Maximum coating width of 150 mm and substrate width up to 200 mm.
- Adjustable coating thickness from 0 to 5 mm with precision of approximately 10 microns.
- Coating speed adjustable from 0 to 800 mm/min to accommodate various materials and processes.
- Circulating aluminum alloy drying heater with digital temperature control up to 100°C.
- Pre-installed electrostatic dust remover to maintain a contaminant-free coating zone.
- Optional upgrades include a 150 mm slot-die film applicator with ±2 micron accuracy and ultrasonic spray heads for multifunctional coating capabilities.
기술 사양
| 매개변수 | 사양 |
|---|---|
| Working Voltage | 208–240 VAC, 50/60 Hz, Single Phase (110 VAC via 2000W transformer optional) |
| Max Power Consumption | 1.7 kW |
| Coating Method | Doctor blade tape casting on flat plate, roll-to-roll process |
| Coating Width | Max 150 mm (coating), Max 200 mm (substrate) |
| Coating Thickness | 0 to 5 mm adjustable, precision approx. 10 microns |
| Coating Speed | 0 to 800 mm/min |
| Max Rolling Diameter | 160 mm (roller outer diameter 63.5 mm) |
| Drying Heater | Aluminum alloy bed, max 100°C, digital controller ±1°C, 1000 mm x 215 mm |
| Dust Removal | Electrostatic dust remover pre-installed before coating blade |
| Certifications | CE certified; NRTL (UL61010) or CSA available on request |
대표적인 적용 분야
Ideal for research and development of battery electrode materials requiring precise, uniform coatings on flexible substrates. Suitable for producing thin films for lithium-ion batteries and other advanced energy storage devices. Also applicable for coating functional layers in roll-to-roll manufacturing workflows.
구성 및 작동 안내
The system can be optionally equipped with a 150 mm slot-die film applicator for enhanced coating precision or ultrasonic spray heads for multifunctional coating processes. A peristaltic slurry pump is available to facilitate controlled slurry delivery. Users should ensure proper ventilation and handle materials according to safety guidelines. The transparent drying chamber cover allows monitoring while protecting the process environment.
