MSK-3000W 3000W Ultrasonic Metal Welder with Touch-Screen Controller for Thick Electrode Sheet Welding in Battery R&D
The MSK-3000W ultrasonic metal welder is engineered specifically to address the challenges of welding multiple layers of thick electrode sheets such as copper, aluminum, or nickel in lithium-ion pouch cell development and research laboratories. It enables precise joining of tabs onto current collectors, facilitating the assembly of battery electrodes with high layer counts and reliable electrical connections.
Equipped with a color touch-screen digital controller, the MSK-3000W allows users to adjust welding parameters including welding time, delay time, and the number of welding layers. The system supports preset programs optimized for aluminum and copper, with the flexibility to modify power settings for other metals such as gold, iron, nickel, and silver. This versatility makes it suitable for a range of metal joining tasks in battery research.
주요 기능
- Ultrasonic frequency fixed at 20 KHz for effective metal welding.
- Maximum ultrasonic output power of 3000W, capable of welding up to 40 layers of copper or aluminum sheets.
- Color touch-screen controller with adjustable welding time (0.01 to 0.5 seconds), delay, and layer settings.
- Preset welding programs for aluminum and copper with storage for up to four recipes each.
- Instant welding current monitoring via built-in amp meter.
- Optional fixtures available, including default size for 4662 pouch cells and customizable sizes upon request.
- CE certified for compliance with safety and quality standards.
기술 사양
| 매개변수 | 사양 |
|---|---|
| Ultrasonic Frequency | 20 KHz |
| Maximum Ultrasonic Output Power | 3000W (supports up to 40 layers) |
| Input Voltage | AC 110V or 220V ±10%, 50/60Hz (selectable) |
| Input Power Consumption | 850W |
| Welding Area | 4 mm (L) × 8 mm (W) |
| Welding Time Range | 0.01 s to 0.5 s (adjustable) |
| Welding Layers Supported | Up to 40 layers of copper or aluminum sheets |
| Control Interface | Color touch-screen digital controller with program storage |
| Pneumatic Requirement | Air pressure at 85 psi (air compressor not included) |
| Compliance | CE Certified |
대표적인 적용 분야
The MSK-3000W is primarily used in battery research and development laboratories for welding thick electrode sheets and tabs onto current collectors in lithium-ion pouch cells. It supports welding of multiple layers of copper, aluminum, and nickel, enabling the fabrication of complex battery electrodes. The system is suitable for R&D tasks involving lithium-sulfur, lithium solid-state, and other advanced battery technologies.
구성 및 작동 안내
The standard MSK-3000W model is not designed for operation in argon gas atmospheres due to the risk of electric arc formation during welding. For inert atmosphere welding inside glove boxes, the modified MSK-3000W-AR version with KF-40 feedthrough is recommended. This version allows the welding unit to be placed inside the glove box while the control unit remains outside, safely delivering operating gas from an external cylinder or compressor.
Pneumatic control is required for operation, with an air pressure supply of 85 psi. The air compressor and pneumatic fixtures are not included and must be sourced separately. Optional fixtures can be customized to accommodate different pouch cell sizes beyond the default 4662 size. Users should ensure proper installation of pressure regulators when using gas cylinders to maintain safe operating pressures.
