VMC3000UL Induction Heated Vacuum Furnace for Graphitization and Ceramic Sintering up to 3000ºC with Optional Molten Salt Electrolysis Capability
The VMC3000UL is engineered to address the demanding requirements of high-temperature processing such as graphitization of carbon fibers and sintering of advanced ceramics. Its vacuum environment combined with induction heating enables precise temperature control and rapid heating rates, facilitating material transformations at temperatures up to 3000ºC for short durations.
Beyond thermal processing, this furnace can be optionally configured for molten salt electrolysis by integrating an electrode feedthrough flange. This modification allows insertion of two or three electrodes into the heated graphite crucible, supporting electrochemical refining of noble or rare earth metals under controlled vacuum and temperature conditions.
주요 기능
- Induction heating system delivering up to 70 kW power with frequency adjustable between 5 and 20 kHz.
- Vacuum chamber constructed from SS304 with double-layer water cooling and observation windows for IR sensor and visual monitoring.
- Graphite crucible (~1 L capacity) included, capable of melting up to 4 kg of iron, with multi-layer refractory liners for thermal insulation.
- Digital temperature controller with 30 programmable segments and ±2 ºC accuracy; optional Eurothermo controller available for ±0.1 ºC precision.
- Vacuum capability down to 10-5 torr using mechanical and turbo pumps; gas flow meter integrated for controlled atmosphere.
- Optional accessories include rotary vane vacuum pump, turbopump, water chiller (>15 kW cooling), argon gas purifier, and electrode feedthrough for molten salt electrolysis.
- Safety features include automatic water pressure, over-temperature, and over-power protection.
기술 사양
| 매개변수 | 사양 |
|---|---|
| Heating Method | Induction heating |
| Max Temperature | 3000ºC (up to 30 minutes) |
| Power Supply | 460V AC ±10%, 3-phase, 50/60 Hz (380V 3-phase optional) |
| Max Input Power | 70 kW |
| Output Frequency | 5 – 20 kHz |
| Induction Coil Dimensions | φ380 mm OD × φ364 mm ID × 120 mm height |
| Vacuum Chamber Material | SS304 with double-layer water cooling |
| Vacuum Chamber Size | OD φ730 mm × ID φ700 mm × Length 580 mm |
| Vacuum Level | 10⁻² torr (mechanical pump), 10⁻⁵ torr (turbo pump) |
| Temperature Controller | Digital with 30-segment programming, IR sensor, ±2 ºC accuracy |
| Recommended Heating Rates | 10 ºC/min (1000-2000ºC), 6 ºC/min (2000-3000ºC) |
| Graphite Crucible Dimensions | 114 mm OD × 100 mm ID × 142 mm height (~1 L capacity) |
| Max Melting Capacity | 4 kg iron (tested) |
| Pressure Gauge | Anti-corrosive capacitance diaphragm gauge, 3.8×10⁻⁵ to 1013 torr |
| Optional Vacuum Pumps | 156 L/m rotary vane pump; turbopump available |
| Optional Water Chiller | Recirculating, >15 kW cooling capacity |
| Optional Gas Purifier | Passive argon purifier reducing O₂, CO₂, H₂O to <1 ppm |
| Power Requirement | 460-480 VAC, 150 A, 100 kW total |
대표적인 적용 분야
Ideal for high-temperature graphitization of carbon fiber materials and sintering of advanced ceramics requiring vacuum conditions and precise thermal control. The optional molten salt electrolysis configuration supports refining of noble and rare earth metals through electrochemical processes at elevated temperatures.
구성 및 작동 안내
The furnace includes a high-purity graphite crucible and refractory liners as standard consumables. Optional components such as vacuum pumps, water chillers, argon gas purifiers, and electrode feedthroughs for electrolysis are available to tailor the system to specific process requirements. Safety features include automatic protections against water pressure loss, overheating, and power surges. Proper handling of vacuum and high-temperature operations is essential to maintain performance and longevity.
Dimensions & Shipping
| Product dimensions | 420*580*1060mm |
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