OTF-1100X-R-15-AF Large-Capacity 1100°C Rotary Tube Furnace with 3 Independent Heating Zones and Automatic Powder Feeding for Powder CVD Applications
The OTF-1100X-R-15-AF is engineered to meet the demands of large-scale powder synthesis and heat treatment, particularly for inorganic compounds and battery electrode materials. Its design incorporates a high-purity quartz processing tube with a substantial internal volume, enabling powder loading of approximately 30 liters. This capacity supports continuous processing at temperatures ranging from 400°C to 1000°C, with short-term operation up to 1100°C.
To ensure uniform heat treatment and mixing, the furnace employs a gear-driven rotating tube mechanism combined with internal stirring blades welded inside the quartz tube. The furnace tilt angle is electrically adjustable between 0 and 15 degrees, facilitating directional powder movement and collection. Three independently controlled heating zones span a total length of about 1000 mm, with a central 600 mm zone maintaining temperature uniformity within ±5°C when all zones are set identically.
Wichtigste Merkmale
- High-purity quartz tube (400 mm OD × 390 mm ID × 1800 mm length) with internal stirring blades for enhanced powder mixing.
- Three independently controlled heating zones with silicon carbide (SiC) heating elements and alumina fiber insulation.
- Automatic powder feeding and receiving systems utilizing pressure differential and vacuum assistance (vacuum pump optional).
- Adjustable tube rotation speed from 3 to 10 RPM and electrically controlled furnace tilt angle from 0 to 15°.
- Programmable PID temperature controllers with 30 segments each and RS485 communication interface.
- Optional multi-channel gas mixing system for powder chemical vapor deposition (CVD) coating applications.
- Split furnace body with electric opening/closing for convenient loading and maintenance.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Quartz Processing Tube | High-purity quartz, 400 mm OD × 390 mm ID × 1800 mm length |
| Maximum Powder Loading Capacity | Approximately 30 liters |
| Heizzonen | 3 independently controlled zones, each approx. 330 mm length |
| Total Heating Length | Approximately 1000 mm |
| Konstanttemperaturzone | 600 mm with ±5°C uniformity |
| Maximum Operating Temperature | 1100°C for less than 30 minutes |
| Continuous Operating Temperature Range | 400–1000°C |
| Heating and Cooling Rate | Bis zu 10 °C/min |
| Drehzahl der Röhre | Adjustable 3–10 RPM, gear-driven |
| Furnace Tilt Angle | Electrically adjustable 0–15° |
| Heizelemente | Silicon carbide (SiC) |
| Temperature Controllers | Three programmable PID controllers, 30 segments each, RS485 interface |
| Stromversorgung | AC 208–240V, three-phase, 50/60 Hz, max 45 kW |
| Sealing Flanges | Quick-connect design with magnetic fluid rotary seal and mechanical pressure gauge (-0.1 to 0.15 MPa) |
Typische Anwendungsbereiche
This furnace is ideal for large-scale synthesis and heat treatment of inorganic powders, including battery cathode and anode materials. Its automatic powder feeding and collection system supports continuous processing workflows. The optional multi-channel gas mixing system enables powder chemical vapor deposition (CVD) coating, facilitating advanced battery material development and production.
Hinweise zur Konfiguration und zum Betrieb
The furnace includes an automatic powder feeding and receiving system that operates via pressure differential; a vacuum pump is required for vacuum-assisted feeding and is available optionally. The split furnace body opens and closes electrically for ease of loading and maintenance. For computer-based temperature control, optional MTS-02 modules and compatible software can be integrated. The furnace is CE certified, with NRTL certification available upon request.
