MSK-H2300-ER 15T Roll-to-Roll Hot Rolling Press with 300mm Wide HRC60 Rollers and 200°C Max Temperature
The MSK-H2300-ER is engineered for laboratory-scale hot rolling applications requiring precise control over temperature and pressure. It is particularly suited for processing materials such as battery electrodes, plastic films, soft metals, and composite foils. The press enhances material density and surface quality by applying controlled heat and pressure during rolling.
This model incorporates patented electrically heated rollers with uniform temperature distribution up to 200°C, combined with a hydraulic pressure regulating system that maintains stable pressure throughout the calendaring process. The roll-to-roll configuration supports continuous sheet processing when integrated with optional unwinding and winding systems.
Wichtigste Merkmale
- Patented electrically heated rollers with PID temperature control accurate to ±2°C, max 200°C.
- Hydraulic pressure regulation system ensuring stable pressure up to 15 tons, adjustable via touchscreen.
- Roller width of 300 mm and diameter of 200 mm with surface hardness HRC 60-62, minimal hardness loss under heat.
- Rolling gap thickness adjustable from 0.03 to 1.5 mm by stepper motor with thickness accuracy better than ±1.5 μm.
- Maximum rolling speed of 4 meters per minute for efficient processing.
- PLC control with large touchscreen interface for pressure, speed, temperature control, and data logging.
- Optional roll-to-roll system (MSK-E2300RD) for automatic film unwinding and winding integration.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Modell | MSK-H2300-ER |
| Maximaler Druck | 15 Tons (adjustable) |
| Roller Width | Max 300 mm |
| Rollendurchmesser | 200 mm |
| Roller Surface Hardness | HRC 60-62 (≤5% hardness attenuation at 200°C) |
| Maximum Roller Temperature | 200°C (PID control, ±2°C accuracy) |
| Rolling Gap Thickness | 0.03 – 1.5 mm (stepper motor adjustable) |
| Rolling Thickness Accuracy | ±1.5 μm (if sample uniformity ≤ ±1.5 μm) |
| Rolling Speed | Up to 4 m/min |
| Roller Driving Motor | 1 kW inverter duty AC motor |
| Stromversorgung | Three Phase 220 VAC ±10%, 50/60 Hz |
| Stromverbrauch | 8.5 kW |
Typische Anwendungsbereiche
The MSK-H2300-ER is ideal for densifying and calendaring thin films and foils used in battery electrode fabrication, plastic film processing, soft metal sheet rolling, and composite material lamination. It supports research and development workflows requiring precise thickness control and uniform surface finish.
Hinweise zur Konfiguration und zum Betrieb
The machine includes a PLC touchscreen control panel for setting and monitoring pressure, temperature, and rolling speed, with data logging capability. The optional MSK-E2300RD roll-to-roll system can be added for continuous sheet unwinding and winding.
Users must clean the roller surfaces with acetone after each use and apply anti-rust lubricant if the machine is idle for extended periods. Materials harder than 50 HRC should not be processed, and multi-step thickness reductions should not exceed 0.02 mm per pass to avoid damage.
Safety precautions include avoiding contact with heated rollers during operation and calibrating roller surface temperature periodically to ensure accuracy. The equipment is CE certified and not suitable for hazardous or flammable environments.
