MSK-H2300-E150 Electric Hot Rolling Press with 30T Pressure, 150°C Max Temperature, and 300mm Wide Rollers
The MSK-H2300-E150 is engineered to address the need for precise hot rolling in laboratory settings, particularly for materials such as battery electrodes, soft metals, plastic films, and composite foils. Its capability to apply up to 30 tons of pressure combined with controlled heating up to 150°C enables densification and surface finishing improvements essential for advanced material research and development.
This rolling press incorporates 300 mm wide rollers made from 9Cr3Mo steel coated with a chromium layer exceeding 0.08 mm in thickness, achieving a hardness of HRC 65-70. The rollers are designed to handle materials with hardness up to 60 HRC, ensuring durability and consistent performance. The machine’s hydraulic pressure regulating system maintains stable pressure throughout the calendaring process, while a PLC-based touchscreen interface allows precise control over pressure, rolling speed, temperature, and data logging.
Wichtigste Merkmale
- Maximum pressure capacity of 30 tons with real-time pressure display and adjustment via touchscreen.
- Roller diameter of 196 mm and width of 300 mm, suitable for rolling foils up to 200 mm wide.
- Adjustable rolling gap thickness from 0 to 3 mm with ±3 μm accuracy under uniform sample conditions.
- Infrared heating system providing stable roller temperature up to 150°C within ±5°C over a 200 mm zone.
- Rolling speed adjustable between 0.5 and 4.7 meters per minute for process flexibility.
- Optional Roll-to-Roll (R2R) system enables continuous processing of substrate rolls for calendaring and lamination.
- PLC control system with large touchscreen panel for simplified operation and data logging.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Maximaler Druck | 30 Tons (adjustable via touchscreen) |
| Rollendurchmesser | 196 mm |
| Roller Width | 300 mm (recommended max rolling width 200 mm) |
| Roller Material & Hardness | 9Cr3Mo steel with chromium coating >0.08 mm, HRC 65-70 |
| Rolling Gap Thickness | 0 to 3 mm (manual adjustment) |
| Rolling Thickness Accuracy | ±3 μm (with sample uniformity ≤ ±2 μm) |
| Maximum Rolling Thickness Decrement | 25-30% per pass suggested; multiple passes recommended for thick samples |
| Maximum Roller Temperature | 150°C (IR heating) ±5°C over 200 mm zone; optional 200°C available on request |
| Rolling Speed | 0.5 to 4.7 m/min |
| Stromversorgung | AC 220V ±10%, single phase, 50/60 Hz, 8 kW |
Typische Anwendungsbereiche
The MSK-H2300-E150 is widely used in battery research for electrode densification and surface finishing, plastic film calendaring, soft metal foil processing, and composite material lamination. Its precise pressure and temperature control make it suitable for laboratory-scale production and R&D workflows requiring consistent material properties.
Hinweise zur Konfiguration und zum Betrieb
The machine includes a pneumatic pressure regulating system and a PLC touchscreen interface for user-friendly operation. An optional Roll-to-Roll (R2R) system can be integrated to enable continuous substrate processing. Users must clean rollers with ethanol or acetone after each use and keep them dry to prevent corrosion. Materials with hardness exceeding 60 HRC must not be processed to avoid damage. Multi-step rolling with thickness decrements not exceeding 0.02 mm per pass is recommended for optimal results. Roller heating beyond 120°C may cause deformation; regular lubrication of roller bearings is advised to extend service life. The equipment is not suitable for hazardous environments, especially those with flammable gases or vapors.
Maße & Versand
| Product dimensions | L1241mm*W600mm*H981mm |
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