MSKAFAIIVCIR110 Automatic Film Coater with Vacuum Bed, Rapid Infrared Heating Cover up to 120°C, and 250mm Micrometer Adjustable Doctor Blade
The MSKAFAIIVCIR110 is engineered for laboratory-scale film coating applications requiring uniform thickness and precise control, particularly on thin or delicate substrates. It is well suited for processes such as ceramic tape casting and lithium-ion battery electrode coating, where consistent film quality is critical. The system employs a vacuum bed to securely hold substrates in place during coating, preventing movement and ensuring accuracy.
This model integrates a rapid infrared heating cover capable of reaching temperatures up to 120°C to accelerate drying or curing of coated films. The vacuum bed itself is aluminum alloy with micro-sized holes and includes built-in heating elements for uniform heating up to 100°C, controlled by a precision digital temperature controller with ±1°C accuracy. The coating applicator is a 250 mm wide micrometer adjustable doctor blade allowing film thickness adjustment from 0.01 mm to 5 mm, enabling films as thin as approximately 10 microns.
Wichtigste Merkmale
- Vacuum bed with micro-hole aluminum alloy surface for secure substrate holding and uniform heating up to 100°C.
- Rapid infrared heating cover with three tubular heater elements, max 120°C, heating rate ~1.2°C/s, temperature accuracy ±2°C.
- Micrometer adjustable 250 mm wide film applicator with thickness range 0.01–5 mm for precise film thickness control.
- Variable traverse speed from 10 to 100 mm/sec controlled by a 24 VDC motor, with stroke length adjustable from 10 to 530 mm.
- Stable driving system designed for smooth coating of various materials including ceramic and battery electrode slurries.
- Optional 120 L/min oil-less vacuum pump available for vacuum generation.
- CE certified with options for NRTL or CSA certification upon request.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Power Supply (110V version) | Coater: 120 VAC, 18 A, 2160 W; IR Cover: 120 VAC, 10 A, 1200 W; two separate power cables |
| Power Supply (208-240V version) | 208-240 VAC, 3400 W, 50/60 Hz, single power cable (no plug included) |
| Traverse Speed | 10–100 mm/sec variable; typical no-load speed ~90 mm/sec; accuracy ±10 mm/sec |
| Stroke Length | Adjustable 10–530 mm via position switch |
| Vacuum Bed Dimensions | 600 mm (L) x 300 mm (W) |
| Vacuum Bed Heating | Built-in heating elements, max 100°C, controlled by digital controller ±1°C, Type K thermocouple |
| Rapid Heating Cover | 3 infrared tubular heaters, max 120°C, ±2°C accuracy, heating rate ~1.2°C/s |
| Film Applicator Width | 250 mm |
| Film Thickness Range | 0.01 mm to 5 mm (minimum film thickness ~10 microns) |
Typische Anwendungsbereiche
This coater is commonly used in research and development of ceramic tape casting and lithium-ion battery electrodes, enabling uniform slurry coatings on thin substrates. It supports coating of cathode and anode films with precise thickness control and substrate stabilization via vacuum. The rapid heating cover facilitates accelerated drying or curing of coated films.
Hinweise zur Konfiguration und zum Betrieb
The standard package includes the automatic film coater, traverse pusher, 250 mm micrometer adjustable film applicator, power cable (220V plug not included), and waste plate. An optional 120 L/min oil-less vacuum pump can be ordered separately to generate vacuum for substrate holding.
For optimal results, operation under a fume hood is recommended. Additional accessories such as vacuum mixers and slurry viscosity testers may be used to improve coating uniformity and consistency. Optional hybrid film applicators combining blade and slot die technologies are available at extra cost.
