MSK-HTBA-D High Throughput Automatic Coin Cell Assembling System for Battery Research
The MSK-HTBA-D system addresses the need for rapid and precise assembly of coin cells in battery research environments. It automates the assembly of CR2032 coin cells, enabling researchers to produce up to 64 cells simultaneously under a controlled atmosphere to minimize contamination from moisture and oxygen. This capability is critical for maintaining cell integrity and reproducibility in experimental workflows.
The system integrates a robotic arm with vacuum suction to transfer manually loaded components from a pre-loading station to the assembly station. It operates inside a dual-chamber glovebox with oxygen and moisture levels below 1 ppm, ensuring an inert environment. The assembly process includes an 8-channel electrolyte injection mechanism with peristaltic pump control, followed by a sealing step. Completed cells are then moved to a tray area for collection.
Key Features
- Automated assembly of up to 64 CR2032 coin cells per batch within a dual-station glovebox.
- Robotic arm with vacuum suction for precise component handling and placement.
- Visual-based verification system ensures accurate assembly positioning with ±0.5 mm deviation.
- 8-channel electrolyte injection system with precise volume control via peristaltic pumps.
- Adjustable sealing pressure for reliable cell sealing.
- PLC control and HMI interface for user-friendly operation.
- Supports both negative and positive assembling sequences; customizable upon request.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | MSK-HTBA-D |
| Coin Cell Type | CR2032 (custom sizes available at extra cost) |
| Batch Capacity | 64 cells |
| Electrolyte Injection Channels | 8 channels with peristaltic pump control |
| Electrolyte Reservoir Capacity | Two glass reservoirs, 50 mL each |
| Assembly Accuracy | ±0.5 mm deviation |
| Power Supply | AC 220V ±10%, Single Phase, 50 Hz |
| Total Power Consumption | 5 kW (Glovebox 1.5 kW, Assembling Machine 3.5 kW) |
| Compressed Gas Requirement | Inert gas at 0.5-0.7 MPa with two-stage pressure regulator |
| Operating Environment | Glovebox with <1 ppm O2 and H2O or dry room with dew point below -40ºC |
| Material Dimensions (Typical) | Cathode Ø12 or Ø14 mm; Anode Ø15.5 mm (1 mm thick) or Ø15.6 mm (0.45 mm thick); Separator Ø16.2 mm (0.025 mm thick) |
| Assembly Sequences | Negative (default) and Positive sequences available; customizable |
Typical Applications
The MSK-HTBA-D is ideal for battery research laboratories focusing on rapid prototyping and testing of coin cell batteries. It supports high-throughput experimentation involving multiple electrolyte or electrode material variations within a single batch, facilitating accelerated development cycles.
Configuration & Operating Notes
The system requires manual loading of cell components onto the pre-loading station. It operates under an inert atmosphere maintained by a glovebox or dry room environment. Compressed inert gas with regulated pressure is essential for operation. Optional customizations include different coin cell die sizes, electrolyte and electrode quantities, and dry room operation without a glovebox. Proper installation of a two-stage pressure regulator on gas cylinders is mandatory for safety.
Dimensions & Shipping
| Product dimensions | & Net weight; Main glove box chamber size: 1950mm x 1200mm x 2050mm (L x W x H) | of the system: 3950mm x 1200mm x 2050mm (L x W x H) |
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