YLJ-SPS-5T Spark Plasma Sintering Furnace with 5T Press and 2250ºC Max Temperature for Advanced Material Research
The YLJ-SPS-5T is engineered to facilitate high-temperature sintering and material processing tasks requiring precise pressure and temperature control. It supports research on a broad spectrum of materials including metals, ceramics, nanostructured, and amorphous substances. This system is particularly suited for solid electrolyte and electric thermal material development, enabling sintering, bonding, surface treatment, and synthesis under tightly controlled atmospheres.
The system incorporates a stainless steel vacuum chamber compatible with inert gas or vacuum conditions, allowing for processing at temperatures up to 2250ºC. It uses a 5-ton electric mechanical press capable of applying pressures up to 100 MPa via graphite dies. Temperature regulation is achieved through a precision Eurotherm controller with a resolution of 0.1ºC and accuracy within ±10ºC. The user interface includes an 11-inch touchscreen panel for real-time monitoring and control of pressure and temperature parameters.
주요 기능
- Maximum operating temperature of 2250ºC with infrared pyrometer and C-type thermocouple support.
- Electric mechanical press delivering up to 5 tons force and 100 MPa pressure with digital control.
- Stainless steel vacuum chamber (350 mm diameter x 350 mm length) suitable for controlled inert gas or vacuum environments.
- Precision temperature control via built-in Eurotherm controller with 0.1ºC resolution.
- Touchscreen PLC panel for pressure and temperature monitoring and adjustment.
- DC power supply outputting up to 3000 A current and 10 V voltage with manual or PID control.
- Optional graphite die sizes available to accommodate different sample dimensions.
기술 사양
| 매개변수 | 사양 |
|---|---|
| 최고 기온 | 2250ºC (infrared pyrometer), 200ºC – 2000ºC (C-type thermocouple) |
| Electric Press Force | 5 tons (max), up to 100 MPa pressure |
| Sintering Die Dimensions | Outer Diameter 85-100 mm, Inner Diameter 12.75 mm (1/2″) standard; other sizes available |
| Vacuum Chamber Material and Size | 304 Stainless Steel, 350 mm diameter x 350 mm length |
| Vacuum Level | 7.5E-2 torr (mechanical pump, not included), 10e-5 torr (optional turbopump) |
| Power Supply | 460-480 VAC, 3 phase, 50/60 Hz, 30 kW (optional voltages available) |
| Output Current | DC 0 – 3000 A (manual or PID control) |
| Output Voltage | DC 0 – 10 V (manual or PID control) |
| Temperature Controller | Eurotherm precision controller, resolution 0.1ºC, accuracy ±10ºC |
| Pressure Control System | PLC with 11″ touchscreen panel, pressure accuracy ±3 kgf |
| Max Heating Rate | Less than 200ºC per minute |
대표적인 적용 분야
This furnace system is ideal for advanced research involving sintering and bonding of metals, ceramics, nanostructured materials, and amorphous compounds. It supports development of solid electrolytes and electric thermal materials, as well as surface treatments and material synthesis requiring high temperature and pressure under controlled atmospheres.
구성 및 작동 안내
The system includes a stainless steel vacuum chamber, 5-ton electric mechanical press, DC sintering power supply, vacuum system, and precision temperature controller with touchscreen interface. Graphite dies are standard, with optional sizes available upon request. The vacuum pump and water chiller are not included and must be sourced separately. Safety precautions should be observed when operating at high temperatures and pressures.
