PTL-MMB02-500 Programmable Dip Coater with Temperature Chamber and 420L Drying Oven for Substrates up to 20″x20″
The PTL-MMB02-500 is engineered to facilitate precise dip coating processes for substrates measuring up to 20 inches by 20 inches, with a maximum weight capacity of 10 kilograms. It is ideal for applications requiring controlled immersion and withdrawal of substrates into coating solutions, enabling uniform thin film deposition. The system integrates a temperature-controlled drying oven with a large 420-liter capacity to support post-coating drying and curing processes.
This dip coater features a ball screw-driven pulling mechanism that ensures smooth, vibration-free travel in both dipping and pulling directions. The dipping and pulling speeds are fully programmable within a range of 1 to 200 millimeters per minute, allowing fine control over coating thickness and uniformity. The included polypropylene dip tank is housed inside the oven chamber and can withstand solution temperatures up to 210°C, supporting a wide range of coating materials.
주요 기능
- Programmable dipping and pulling speed from 1 to 200 mm/min for precise coating control.
- 420-liter stainless steel drying oven with digital PID temperature control accurate to ±1°C.
- Polypropylene dip tank inside oven chamber tolerating solution temperatures up to 210°C.
- Ball screw drive system ensures smooth, vibration-free substrate travel.
- Detachable digital controller with programmable dwell time and cycle count.
- Safety features include temperature limit and alarm indicators.
기술 사양
| 매개변수 | 사양 |
|---|---|
| 모델 | PTL-MMB02-500 |
| Working Voltage (Controller) | 110-240 V AC |
| Max Power Consumption (Controller) | 50 W |
| Dipping/Pulling Speed | 1-200 mm/min, programmable |
| Traveling Distance | 0-550 mm adjustable |
| Max Sample Size | 20″ x 20″ |
| Max Sample Weight | 10 kg |
| Dipping/Pulling Motor | Stepping motor with ball screw drive |
| Dip Tank Material | Polypropylene |
| Dip Tank Dimensions (L x W x H) | 600 mm x 25 mm x 600 mm |
| Oven Working Voltage | 208-240 V AC |
| Oven Max Temperature | 100°C ± 2°C |
| Oven Power Consumption | 3500 W |
| Oven Temperature Control | Digital PID controller ±1°C accuracy |
| Oven Chamber Dimensions (L x W x H) | 640 mm x 585 mm x 1355 mm |
| Oven Chamber Volume | 420 liters |
| Oven Inner Material | Stainless steel |
| Certifications | CE certified; NRTL or CSA optional |
대표적인 적용 분야
This dip coater is suited for research and development in thin film coatings, including functional coatings, optical films, and protective layers on flat substrates. It supports processes in materials science, electronics, photovoltaics, and surface treatment laboratories where precise control of coating thickness and drying conditions is critical.
구성 및 작동 안내
The system includes a detachable digital controller that allows programming of dipping speed, dwell time, and number of cycles. The temperature chamber features a forced air fan with adjustable power to ensure uniform drying. The polypropylene dip tank is standard; alternative tank materials or sizes may be available as options. Users should observe safety precautions when operating at elevated temperatures and ensure compatibility of coating solutions with polypropylene.
