MSKAFAIIVCFH110 Automatic Film Coater with Heatable Vacuum Bed up to 120°C and 250mm Micrometer-Adjustable Doctor Blade
The MSKAFAIIVCFH110 is engineered to deliver precise and consistent thin film coatings on substrates that require secure positioning during processing. Its heated vacuum bed, capable of reaching temperatures up to 120°C, ensures uniform heating while the vacuum system firmly holds thin or flexible substrates in place through micro-sized perforations. This design is particularly beneficial for applications such as ceramic tape casting and lithium-ion battery electrode fabrication where film uniformity and substrate stability are critical.
The coater utilizes a 250 mm wide micrometer-adjustable doctor blade that allows film thickness control from 0.01 mm to 5 mm, enabling the production of films thicker than 10 microns. The traverse speed is adjustable between 10 and 100 mm/sec, driven by a 24 VDC motor, providing smooth and stable coating motion. The stroke length is adjustable from 10 to 530 mm, accommodating various substrate sizes. The system is powered by either 110 VAC or 208-240 VAC at 50/60 Hz, with a maximum power consumption of 2050 W.
주요 기능
- Heated aluminum alloy vacuum bed with micro-sized holes for substrate hold-down and uniform heating up to 120°C ±1°C.
- Micrometer-adjustable film applicator (doctor blade) 250 mm wide, thickness adjustable from 0.01 mm to 5 mm.
- Variable traverse speed from 10 to 100 mm/sec controlled by a 24 VDC motor for smooth coating.
- Adjustable stroke length from 10 to 530 mm via position switch.
- Vacuum chuck dimensions of 600 mm length by 300 mm width to accommodate larger substrates.
- Optional 120 L/min oilless vacuum pump available for vacuum generation.
- CE certified with optional NRTL or CSA certification upon request.
기술 사양
| 매개변수 | 사양 |
|---|---|
| Working Voltage | 110 VAC or 208–240 VAC, 50/60 Hz (selectable) |
| Max Power Consumption | 2050 W |
| Traverse Speed | 10–100 mm/sec variable, accuracy ±10 mm/sec, controlled by 24 VDC motor |
| Stroke Length | 10–530 mm adjustable by position switch |
| Heated Vacuum Bed | Aluminum alloy with micro-sized holes, 600 mm × 300 mm, heating elements inside, max 120°C, ±1°C accuracy |
| Film Applicator | 250 mm width micrometer-adjustable doctor blade, thickness 0.01–5 mm, minimum film thickness >10 microns |
| 진공 펌프 | Optional 120 L/min oilless vacuum pump available |
| Certifications | CE certified; NRTL or CSA optional |
대표적인 적용 분야
This film coater is well suited for producing uniform thin films in research and development environments, especially for ceramic tape casting and lithium-ion battery electrode coatings. It supports coating on thin and flexible substrates by securely holding them with vacuum during the process.
구성 및 작동 안내
The standard package includes the automatic film coater, a traverse pusher for consistent blade speed, a 250 mm micrometer-adjustable doctor blade, a waste plate, and a power cable (note that a 220 V power plug is not included). An optional 120 L/min oilless vacuum pump can be ordered separately to provide vacuum suction. For optimal operation, it is recommended to use the coater under a fume hood and consider additional equipment such as vacuum mixers to degas slurries and viscosity testers to ensure coating consistency. Optional hybrid film applicators combining blade and slot die technologies are available at extra cost.
