MSK-HRP-MG3 Automatic Hot Rolling Machine for Alloy Deformation Research with Induction Heating and PC-Controlled Rolling Parameters
The MSK-HRP-MG3 is engineered to facilitate detailed investigation of metallic alloy strengthening through controlled hot rolling deformation. It enables researchers to process single metallic samples with widths up to 50 mm and thicknesses up to 30 mm, heated to temperatures as high as 900°C. The system automates sample transport through heating, rolling, and cooling stages, ensuring consistent and repeatable deformation cycles.
This machine integrates an induction heating coil that precisely controls sample temperature via an oscillating IR sensor, maintaining setpoints up to 950°C. The rolling press features two independently controlled rollers with adjustable speeds up to 20 RPM and maximum pressing force of 7 metric tons, allowing fine tuning of rolling thickness and deformation amount. A 15.6″ touchscreen PC interface provides programmable control over all key parameters, including heating, rolling speed, pressing amount, and cooling duration, with data logging and export capabilities.
주요 기능
- Automatic sample transport through induction heating, rolling, and cooling zones for streamlined operation.
- Rollers made of hardened 4Cr5MoSiV1H13 steel with diameter 121 mm and width 150 mm, suitable for samples up to 40 mm wide.
- Programmable rolling thickness from 0.1 to 30 mm and rolling amount per pass from 0.04 to 0.5 mm.
- Dual motors with 1:72 gearing delivering up to 4000 Nm torque for precise pressure control.
- Induction heating system with oscillating coil speed adjustable from 1 to 10 mm/s and maximum temperature of 950°C.
- Cooling stage using argon gas spray and pneumatic clamp for controlled sample cooling after rolling.
- Comprehensive PC control panel with 30 pre-stored programs and real-time data display and export.
기술 사양
| 매개변수 | 사양 |
|---|---|
| Roller Dimension | Diameter 121 mm x Width 150 mm |
| Roller Material | 4Cr5MoSiV1H13 Steel, Hardness HRC 55 (RT), HRC 40 (450°C) |
| Rolling Speed | 0 – 20 RPM, independently adjustable for each roller |
| Rolling Motors | Two motors with 1:72 gear ratio, Max torque 4000 Nm |
| Pressing Force | Up to 7 metric tons, displayed digitally |
| Rolling Thickness Range | 0.1 mm to 30 mm |
| Rolling Amount per Pass | 0.04 mm to 0.5 mm, programmable |
| Max Sample Size | Length 200 mm x Width 40 mm x Thickness 30 mm |
| Heating Plate Max Temperature | 450°C |
| Induction Heating Max Temperature | 950°C programmable |
| Induction Coil Oscillating Speed | 1 – 10 mm/s programmable |
| Input Power (Rolling Press) | 8 kW, three-phase, 208-240 VAC, 50/60 Hz |
| Input Power (Induction Heating) | 20 kW, three-phase, 208-240 VAC |
| Material Hardness Limit | Less than 28 HRC |
| Control Interface | 15.6″ touchscreen PC with programmable parameters and data export |
대표적인 적용 분야
The MSK-HRP-MG3 is ideal for laboratory research on the effects of hot rolling deformation on metallic alloys, including studies on microstructure evolution, mechanical strengthening, and process optimization. It supports experiments requiring precise control of rolling parameters and thermal cycles for materials development and metallurgical investigations.
구성 및 작동 안내
The system includes the rolling press, induction heating coil with IR temperature sensor, cooling chamber with argon gas spray, and a PC-based control panel. Optional NRTL certification is available upon request. Users should ensure samples do not exceed hardness limits and follow safety protocols for high-temperature operation and gas handling.
