MSK-HRP-05 Heated Rolling Press with 200 mm Width, Adjustable Gap up to 10 mm, and Maximum 250°C Operating Temperature for Polymer Composite Preparation
The MSK-HRP-05 is engineered to facilitate the precise rolling and thinning of polymer composite materials in laboratory settings. Its 200 mm effective rolling width and adjustable roller gap up to 10 mm allow for versatile sample thickness processing, accommodating a wide range of material dimensions. This equipment is particularly suited for applications requiring controlled heating and pressure to achieve uniform sample thickness and enhanced material properties.
This rolling press incorporates two high-strength hardened steel rollers plated with chromium to resist corrosion and maintain surface integrity. Each roller measures 96 mm in diameter and 220 mm in width. The rollers are independently heated by two 1000 W heating elements, controlled via digital temperature controllers capable of programming up to 30 segments, with a maximum operating temperature of 250°C recommended for durations up to one hour. The heating rate is optimized at approximately 1.3°C per minute, with temperature control accuracy within ±5°C.
주요 기능
- Effective rolling width of 200 mm suitable for various sample sizes.
- Adjustable roller gap from 0 to 10 mm with precise dial gauge accuracy of 0.01 mm.
- Rollers made of hardened steel (RC > 52) with chromium plating for durability and corrosion resistance.
- Dual heating elements with programmable temperature control up to 250°C and recommended heating rate of 1.3°C/min.
- High-torque motor with reducing gear enabling rolling speeds up to 26 mm/s, operable safely under argon gas.
- Maximum sample hardness for rolling is less than 40 HRC; minimum rolling thickness achievable is 0.01 mm.
- Includes two spare heating rods for maintenance and replacement.
기술 사양
| 매개변수 | 사양 |
|---|---|
| Effective Rolling Width | 200 mm |
| Roller Material & Size | Hardened steel (RC > 52), chromium plated; 96 mm diameter × 220 mm width |
| Roller Gap | 0 to 10 mm adjustable; gap tolerance varies with temperature (0.008–0.05 mm) |
| Dial Gauge Accuracy | 0.01 mm |
| Rolling Thickness Range | Minimum 0.01 mm, Maximum 10 mm |
| Maximum Sample Hardness | Less than 40 HRC |
| Heating Temperature | Up to 250°C (≤1 hour recommended), dual independent controllers with 30 programmable segments |
| Heating Elements Power | 2 × 1000 W |
| Temperature Control Accuracy | ±5°C |
| Motor Power and Speed | 100 W high-torque motor; speed 0–26 mm/s with digital display |
| Power Supply | AC 208–240 V, single phase, 50/60 Hz, 2.5 kW; 10-ft power cord without plug; optional 3 kW transformer for 120 V use |
대표적인 적용 분야
The MSK-HRP-05 is ideal for laboratory-scale preparation of polymer composite sheets, enabling controlled thickness reduction and uniform heating. It supports research and development tasks in materials science, especially for polymer blends, composites, and thin film fabrication requiring precise calendaring under heat and pressure.
구성 및 작동 안내
Optional roll-to-roll (R2R) devices are available for continuous processing. The rolling press can be modified for vertical orientation at additional cost. Users should avoid rolling materials harder than 40 HRC and adhere to multi-step calendaring with thickness decrements not exceeding 0.02 mm per pass. Roller surfaces must be cleaned after each use and lubricated during idle periods to prevent corrosion. The equipment is not suitable for use in environments with flammable gases or vapors. Temperature calibration using a TC-calibrator is recommended to ensure accuracy.
Dimensions & Shipping
| Product dimensions | 96 mm Dia. x 220mm W |
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