MSK-HRP-05 Heated Rolling Press with 200 mm Width, Adjustable Gap up to 10 mm, and Maximum 250°C Operating Temperature for Polymer Composite Preparation
The MSK-HRP-05 is engineered to facilitate the precise rolling and preparation of polymer composite materials in laboratory settings. It accommodates samples requiring controlled thickness reduction and uniform heating, essential for composite material processing and research. The press supports a maximum effective rolling width of 200 mm, allowing for moderate-sized sample sheets to be processed efficiently.
This model features an adjustable roller gap ranging from 0 to 10 mm, enabling fine control over the rolling thickness. The rollers are constructed from high-strength hardened steel with chromium plating to resist corrosion and maintain durability. The system includes two independently controlled heating elements capable of reaching up to 250°C, with programmable temperature profiles to optimize processing conditions. A high-torque motor with a reducing gear drives the rollers, providing a digitally displayed speed range up to 26 mm/s, suitable for delicate or continuous rolling operations.
주요 기능
- Effective rolling width of 200 mm for versatile sample sizes.
- Adjustable roller gap from 0 to 10 mm with precise dial gauge accuracy of 0.01 mm.
- Rollers made of hardened steel (RC > 52) with chromium plating for corrosion resistance.
- Maximum operating temperature of 250°C controlled by dual digital temperature controllers with 30 programmable segments.
- High-torque motor with reducing gear and digital speed display (0–26 mm/s) for consistent rolling speed.
- Two 1000 W heating elements with temperature control accuracy of ±5°C and recommended heating rate of 1.3°C/min.
- Includes two spare heating rods for maintenance and replacement.
기술 사양
| 매개변수 | 사양 |
|---|---|
| Effective Rolling Width | 200 mm |
| Roller Material & Size | Hardened steel (RC > 52), chromium plated; 96 mm diameter × 220 mm width |
| Roller Gap | 0 to 10 mm adjustable; gap tolerance varies with temperature (0.008–0.05 mm) |
| Dial Gauge Accuracy | 0.01 mm |
| Rolling Thickness Range | Minimum 0.01 mm; Maximum 10 mm |
| Maximum Sample Hardness | Less than 40 HRC |
| Heating Temperature | Up to 250°C (≤1 hour recommended); two digital controllers with 30 programmable segments |
| Heating Elements | Two elements, 1000 W each; includes two spare rods |
| Temperature Control Accuracy | ±5°C |
| Power Supply | AC 208–240 V, single phase, 50/60 Hz, 2.5 kW; 10-ft power cord without plug |
| Motor | High-torque with reducing gear; rated power 100 W; speed 0–26 mm/s with digital display |
| Recommended Heating Rate | 1.3°C per minute |
대표적인 적용 분야
Ideal for laboratory-scale preparation and processing of polymer composite sheets, thin films, and other materials requiring controlled rolling and heating. Suitable for research and development in materials science, polymer engineering, and composite fabrication.
구성 및 작동 안내
Optional roll-to-roll (R2R) device is available for continuous processing. The rolling press can be modified to a vertical orientation at additional cost. Users should avoid rolling materials with hardness exceeding 40 HRC and perform multi-step thickness reductions not exceeding 0.02 mm per pass. Roller surfaces must be cleaned after each use and lubricated when idle to prevent corrosion. The machine is not suitable for use in Class I environments with flammable gases or vapors. Temperature calibration with a thermocouple calibrator is recommended to ensure accuracy.
Dimensions & Shipping
| Product dimensions | 96 mm Dia. x 220mm W |
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