OTF-1200XS5-ASD 1200°C Max 5-Inch Automated Tube Furnace with Integrated Vacuum and Gas Flow Control for AI Material Research
The OTF-1200XS5-ASD tube furnace is engineered to support complex material research workflows requiring precise thermal processing under controlled atmospheres. It is particularly suited for autonomous laboratory environments where integration with robotic systems enables fully automated sequences including vacuum sealing, gas purging, heating, and cooling. This capability facilitates accelerated synthesis and testing of novel materials, as demonstrated in advanced AI-driven research applications.
This model features a 5-inch outer diameter quartz tube housed within a 300 mm long heating chamber, providing a stable constant temperature zone of 100 mm with ±5°C uniformity. The furnace reaches a maximum temperature of 1200°C for short durations and supports continuous operation at 1100°C. Integrated sensors and controllers automate chamber pressure and gas flow, ensuring precise environmental conditions throughout the process.
주요 기능
- Fully automated operation compatible with robotic arms and remote PC control, including data logging and sample handling.
- 5″ quartz tube (130 mm O.D x 120 mm I.D x 520 mm length) with airtight stainless steel flanges and silicone O-rings for controlled atmosphere processing.
- PID programmable temperature controller with ±1°C accuracy and a constant temperature zone of 100 mm.
- Built-in digital pressure sensor and mass flow controller (MFC) for automatic chamber pressure (1 Pa to 200 KPa) and gas flow rate regulation.
- Includes rotary vacuum pump capable of achieving 10 Pa vacuum level, supporting high-vacuum applications.
- Sample stage made of machinable alumina with baffles and a crucible holder accommodating four alumina crucibles (40 mm diameter x 40 mm height).
- Touchscreen control panel with programmable parameters including purging cycles, temperature profiles up to 30 segments, and flange operation.
기술 사양
| 매개변수 | 사양 |
|---|---|
| Maximum Working Temperature | 1200°C (up to 1 hour), 1100°C continuous |
| Heating Chamber Length | 300 mm |
| Constant Temperature Zone | 100 mm ±5°C |
| Tube Dimensions | Quartz tube 130 mm O.D x 120 mm I.D x 520 mm length |
| Pressure Control Range | 1 Pa to 200 KPa (digital sensor) |
| Vacuum Pump Included | Rotary vacuum pump achieving 10 Pa vacuum |
| Gas Flow Control | One mass flow controller (0–2000 ml/min) |
| Sample Stage | ~100 x 100 mm alumina stage with baffles; crucible holder for 4 alumina crucibles (40 mm dia x 40 mm height) |
| Control Interface | Touchscreen panel with programmable temperature, pressure, gas flow, purging cycles, and flange operation |
| Power Supply | 220 VAC ±10%, 3 kW, single-phase |
| Cooling Requirements | >16 ml/min recirculating water |
| Compressed Air Requirement | >100 PSI |
대표적인 적용 분야
This furnace is ideal for autonomous and AI-driven material synthesis workflows, including vacuum and controlled atmosphere heat treatments, chemical vapor deposition (CVD) system integration, and automated sintering processes. It supports research in advanced ceramics, battery materials, thin films, and other novel material development requiring precise thermal and environmental control.
구성 및 작동 안내
The furnace lid is heavy and should be handled carefully to prevent tipping. Full automation with robotic sample loading/unloading is available as an option. Additional upgrades include gas delivery systems for CVD applications and integration with pressing and mixing equipment for automated sintering. Communication protocols are open for customer integration with robotic systems. NRTL or CSA certification can be provided upon request at extra cost.
