IMCS-1500RC Atmosphere Controlled Induction Melting and Continuous Casting Furnace for Non-Ferrous Metals
The IMCS-1500RC is engineered to facilitate the continuous casting of non-ferrous metals and alloys in rod, plate, or wire form under a controlled inert gas atmosphere. This system is particularly suited for producing metallic wires used in additive manufacturing processes, offering precise temperature control and atmosphere management to ensure high-quality casting results.
Key Features
- Induction melting with a maximum temperature of 1500ºC (optional 1700ºC).
- Continuous casting capability for wire (φ6-φ30mm), tube/rod (φ10-φ50mm), and plates (2-70mm width).
- Graphite crucible and lower mold included, designed for up to 5 kg melting capacity.
- Adjustable traction speed up to 20 cm/min for controlled casting rates.
- Inert gas protection using argon or nitrogen with purity of 99.99%, flow rate approximately 2 L/hour.
- Vacuum casting option available with additional vacuum chamber for enhanced atmosphere control.
- Electronic temperature control with B-type thermocouple for precise monitoring and minimal overshoot.
Technical Specifications
| Parameter | Specification |
|---|---|
| Input Voltage | 380V AC, Three Phases |
| Max Current | 60A |
| Output Power | 25 kW |
| Max Melting Capacity | 5 kg (Au based) |
| Max Melting Temperature | 1500ºC (1700ºC optional) |
| Casting Traction Speed | Up to 20 cm/min (adjustable) |
| Castable Profile Sizes | Wire: φ6-φ30mm; Tube/Rod: φ10-φ50mm; Plate Width: 2-70mm |
| Graphite Crucible Dimensions | 160 x 220 mm, M50 thread, inner hole φ30mm |
| Protective Gas | Argon or Nitrogen, 99.99% purity, 2 L/hour |
| Vacuum Capability | 1 bar (-29.9″ Hg) vacuum with included double stage rotary vane pump |
| Cooling | Water-cooled copper mold; 16 L/min flow recommended |
Typical Applications
This system is ideal for research and development of non-ferrous metal alloys, preparation of metallic wires for additive manufacturing, and continuous casting of rods, plates, and wires in controlled atmospheres to prevent oxidation and contamination.
Configuration & Operating Notes
The standard package includes graphite crucibles and a double stage rotary vane vacuum pump. Optional upgrades include higher temperature capability (1700ºC) and vacuum casting chambers for enhanced atmosphere control. A pressure regulator must be installed on the input gas tank to maintain output pressure below 3 PSI and ensure continuous gas flow. Operators must monitor chamber pressure closely to avoid damage from overpressure. Water cooling is required, with either tap water or a recirculating chiller recommended but not included.
