SE-KTQ-500 Micrometer Adjustable Film Applicator with 500 mm Width and Precision Blade Clearance Control
The SE-KTQ-500 film applicator is engineered to deliver highly uniform wet films for laboratory-scale material research, particularly useful in applications such as ceramic tape casting and battery electrode fabrication. This device enables precise control over the wet film thickness by allowing the operator to adjust the clearance of the doctor blade using integrated micrometer heads.
The applicator features a robust stainless steel frame equipped with four precision rolling wheels for smooth mobility. A slurry guiding plate ensures even distribution of coating material ahead of the blade, while internal PEFE baffle plates prevent slurry leakage during operation. The standard coating width is 500 mm, accommodating a wide range of sample sizes.
Wichtigste Merkmale
- Dual digital micrometer heads provide blade clearance adjustment with 5 micron thickness accuracy.
- Stainless steel knife blade with precision ground edge for consistent film casting.
- Four precision rolling wheels integrated into the stainless steel frame for easy repositioning.
- Slurry guiding plate ensures uniform coating material distribution before the blade.
- PEFE baffle plates inside the frame prevent slurry leakage during coating.
- Standard 500 mm coating width suitable for various laboratory film casting needs.
- Optional 400 mm slot die head available for hybrid coating applications.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Coating Width | 500 mm |
| Wet Film Thickness Range | 0 to 5000 microns |
| Blade Clearance Adjustment | Micrometer heads with 5 micron accuracy |
| Blade Material | Stainless steel, precision ground edge |
| Frame Material | Stainless steel |
| Mobility | Four precision rolling wheels |
| Slurry Distribution | Built-in slurry guiding plate |
| Leak Prevention | PEFE baffle plates inside frame |
| Optional Accessories | 400 mm width slot die head for hybrid coating |
Typische Anwendungsbereiche
The SE-KTQ-500 is suited for producing uniform wet films in research settings, including ceramic tape casting, battery electrode coating, and other laboratory-scale thin film applications requiring precise thickness control and reproducibility.
Hinweise zur Konfiguration und zum Betrieb
The applicator includes the stainless steel frame, knife blade, dual micrometer heads, slurry guiding plate, and PEFE baffle plates as standard. Operators should calibrate the micrometer settings carefully to achieve the desired film thickness. The optional 400 mm slot die head can be installed for specialized hybrid coating processes. Proper cleaning and maintenance of the blade and guiding components are recommended to ensure consistent performance and prevent slurry buildup.
