SE-KTQ-100 Micrometer Adjustable Film Applicator with 100 mm Width and 0-3500 Micron Wet Film Thickness
The SE-KTQ-100 film applicator is engineered for laboratory environments requiring precise control over wet film thickness during coating processes. It is particularly suited for applications such as ceramic tape casting, battery electrode fabrication, and various research coatings where uniform film thickness is critical. This applicator enables researchers to produce consistent films with thicknesses ranging from zero up to 3500 microns.
The device employs micrometer heads on both sides of the stainless steel doctor blade to finely adjust the blade clearance. This micrometer adjustment provides a controllable accuracy of 10 microns, allowing for reproducible and precise wet film thickness settings. The blade itself is made from SS304 stainless steel with a precision-ground edge to ensure smooth and even coating application across the 100 mm standard width.
Wichtigste Merkmale
- Micrometer heads enable blade clearance adjustment with 10 micron resolution for precise wet film thickness control.
- Standard 100 mm wide stainless steel doctor blade with precision ground edge for uniform coating.
- Wet film thickness adjustable from 0 to 3500 microns to accommodate a wide range of coating requirements.
- Constructed from durable SS304 stainless steel for corrosion resistance and longevity in laboratory use.
- Optional upgrades available including digital micrometer heads with 0.001 mm reading accuracy for enhanced precision.
- Replacement springs and micrometer heads can be ordered separately for maintenance and calibration.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Blade Width | 100 mm |
| Wet Film Thickness Range | 0 – 3500 microns |
| Micrometer Accuracy | 10 microns (standard), optional digital micrometer with 0.003 mm accuracy |
| Blade Material | SS304 Stainless Steel |
| Micrometer Travel (digital option) | 1 inch (25.4 mm) |
Typische Anwendungsbereiche
The SE-KTQ-100 is widely used in research laboratories for producing uniform wet films in ceramic tape casting, battery electrode coating, and other thin film material research. It supports precise control of film thickness essential for developing advanced materials and coatings.
Hinweise zur Konfiguration und zum Betrieb
Replacement parts such as springs and micrometer heads are available to maintain performance over time. An optional upgrade to digital micrometer heads offers improved accuracy and instant inch/millimeter conversion. For wider coating widths above 100 mm, custom doctor blades can be ordered to fit this applicator, but separate standard blades are not compatible. The applicator can also be used with compatible tape casting coater vacuum beds for enhanced coating uniformity.
