MSKAFAIIVC Large Automatic Sheet Film Coater with Vacuum Chuck 300×600 mm and 250 mm Adjustable Doctor Blade
The MSKAFAIIVC is engineered for laboratory-scale film coating tasks requiring consistent thickness and uniformity, especially on thin or flexible substrates. Its integrated vacuum chuck firmly secures sheets up to 300 mm wide and 600 mm long, preventing movement during coating and enabling precise tape casting. This capability is particularly valuable in research fields such as solid oxide fuel cells (SOFC) and lithium-ion battery electrode fabrication.
The coater employs a unique drive system to ensure smooth, even application of coating materials. The included 250 mm wide film applicator features micrometer adjustment for thickness control ranging from 0.01 to 5 mm, allowing users to tailor film thickness to their specific requirements. The traverse speed is variable between 5 and 100 mm per second with an accuracy of ±10 mm/sec, and the stroke length is adjustable from 10 to 550 mm via a position switch, accommodating various substrate sizes and coating lengths.
Wichtigste Merkmale
- Vacuum chuck made of aluminum alloy with <1 mm holes spaced approximately 14.8 mm apart, holding substrates securely during coating.
- 250 mm width micrometer adjustable film applicator included, enabling film thickness control from 0.01 to 5 mm.
- Variable traverse speed from 5 to 100 mm/sec with 10 mm/sec accuracy for precise coating control.
- Adjustable stroke length from 10 to 550 mm to accommodate different substrate sizes.
- Power input of 24 VDC supplied via included UL/CSA listed 100-240 VAC to 24 VDC adapter.
- Optional 120 L/min oilless vacuum pump available for vacuum chuck operation.
- Designed for research applications including SOFC and lithium-ion battery electrode coating.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Modell | MSKAFAIIVC |
| Vacuum Chuck Size | 300 mm (W) x 600 mm (L) |
| Vacuum Chuck Material | Aluminum alloy with <1 mm holes spaced ~14.8 mm apart |
| Max Coating Area | 250 mm width x 500 mm length (adjustable) |
| Film Applicator Width | 250 mm |
| Film Thickness Range | 0.01 to 5 mm (micrometer adjustable) |
| Minimum Achievable Film Thickness | Greater than 10 microns |
| Traverse Speed | 5 to 100 mm/sec (accuracy ±10 mm/sec) |
| Stroke Length | 10 to 550 mm (adjustable via position switch) |
| Stromversorgung | 24 VDC input via included 100-240 VAC to 24 VDC adapter |
| Max Power Consumption | 100 W |
| Zertifizierungen | CE certified; NRTL/CSA available on request |
Typische Anwendungsbereiche
This film coater is suited for research and development of thin films in energy storage and conversion technologies, including coating cathodes and anodes for lithium-ion batteries and solid oxide fuel cells. It supports uniform tape casting on delicate substrates where precise thickness control is critical.
Hinweise zur Konfiguration und zum Betrieb
The standard package includes the automatic film coater, a traverse pusher to maintain constant speed of the doctor blade, a 250 mm micrometer adjustable film applicator, a waste plate, and a power cable (note: 220 V power plug not included). An optional 120 L/min oilless vacuum pump can be ordered separately to operate the vacuum chuck.
For optimal results, operation under a fume hood is recommended. Additional equipment such as vacuum mixers to degas slurries and slurry viscosity testers may be required to ensure coating uniformity and reproducibility.
