MSK-HRP-MG1 Automated Reciprocating Hot Rolling Press with Integrated Heating, Cooling, and Sample Feeding for High-Throughput Metal Processing
The MSK-HRP-MG1 is engineered to meet the demands of high-throughput metal sample processing by automating the entire hot rolling workflow. It accommodates up to 32 metal specimens simultaneously, automating their feeding, heating, rolling, and cooling to ensure consistent thermal and mechanical treatment. This system is ideal for laboratories and research facilities aiming to refine metal microstructures and mechanical properties through controlled plastic deformation.
The press integrates infrared lamp heating on both sides of the rolling mill to rapidly achieve temperatures up to 950°C. Samples are transferred automatically via a high-temperature-resistant roller conveyor that supports reciprocating motion, minimizing temperature drop during transfer. The rolling mill features heat-resistant steel rollers with a diameter of 220 mm and a maximum rolling force of 30 tons, allowing precise thickness reduction from 1 to 30 mm with servo motor-controlled gap adjustment and digital display.
Wichtigste Merkmale
- Automated rotary tray feeding system holding up to 32 samples with pneumatic push rods for continuous operation.
- Rapid infrared heating system with dual lamps and ceramic heating belt, reaching up to 950°C with precise temperature monitoring via S-type thermocouples.
- Reciprocating roller conveyor enabling controlled sample transfer with minimal temperature drop (≤30°C).
- Rolling mill with 220 mm diameter heat-resistant steel rollers, max rolling force 30 tons, and adjustable reduction per pass from 0.01 to 5 mm.
- Optional programmable flattening press with 24 tons max pressure and 50 mm stroke for post-rolling sample conditioning.
- Dual rapid cooling systems using atomized air or water sprays with three nozzles and conveyor for samples up to 300 mm.
- 15.6-inch touchscreen control panel supporting manual and fully automated modes with customizable process parameters per sample.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Stromversorgung | Three-phase AC 380-415V, 50Hz (208-240, 460-480 VAC optional) |
| Gesamtleistung | 50 kW |
| Sample Capacity | Rotary tray holding 32 samples |
| Sample Size Range | Max 50×30×30 mm; Min 35×25×15 mm |
| Heating System | Infrared lamps on both sides, max 950°C, 19 kW power, 400 mm heating zone length |
| Rolling Mill | Roller diameter 220 mm, width 250 mm, effective width 180 mm, max rolling force 30 tons, speed ≤15.6 m/min |
| Thickness Range | 1–30 mm (automatic 3–30 mm), reduction per pass 0.01–5 mm adjustable |
| Gap Adjustment | Servo motor with gearbox, precision 0.01 mm, digital display |
| Flattening Press (Optional) | Stroke 50 mm, max pressure 24 tons, plate size 135×135 mm |
| Kühlsystem | Atomized air or water spray, three nozzles, conveyor for samples up to 300 mm |
| Systemsteuerung | 15.6-inch touchscreen with keyboard and mouse, manual and automatic modes |
Typische Anwendungsbereiche
This system is suited for research and development in metallurgy and materials science, enabling precise control of hot rolling parameters to study deformation behavior, microstructure evolution, and mechanical property enhancement in metals and alloys. It supports batch processing for comparative studies and process optimization.
Hinweise zur Konfiguration und zum Betrieb
The MSK-HRP-MG1 includes a rotary feeding tray, infrared heating units, reciprocating roller conveyor, rolling mill, optional flattening press, and dual cooling systems. Operators should observe safety precautions including avoiding contact with heated components and rollers, not rolling materials harder than HRC28, and ensuring proper calibration of temperature sensors. Manual mode allows setup and debugging before automated runs. Optional accessories include carrier plates for sample transfer and customizable process step selection via the control interface.
Maße & Versand
| Product dimensions | 4720 × 1955 × 2060 mm (L × W × H) |
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