MSK-E2300A Precision Electric Rolling Machine with 25T Max Pressure and 12″ W x 8″ Dia. Rollers for Battery Electrode Sheet Preparation
The MSK-E2300A is engineered to address the need for uniform and controlled rolling of battery electrode sheets, which consist of a current collector coated with active material. This machine ensures precise pressure application up to 25 tons, enabling consistent thickness and density in electrode fabrication processes critical for battery research and development.
Utilizing a high-quality hydraulic pressure control system, the MSK-E2300A features a pair of hardened rollers with a diameter of 200 mm and width of 330 mm, providing an effective rolling width of less than 250 mm. The rollers have a surface hardness of 60-62 HRC and a surface roughness of Ra 0.4, optimized for smooth and even calendering without damaging materials below HRC 50 hardness.
Wichtigste Merkmale
- Maximum adjustable pressure of 25 tons controlled via touchscreen interface with real-time digital pressure display.
- Roller gap adjustable up to 1.5 mm with micrometer knobs, maintaining ±0.003 mm planeness tolerance.
- 550W AC motor with frequency speed controller allows rolling speeds from 1.0 to 3.0 meters per minute.
- Roller material hardness rated at 60-62 HRC, suitable for materials with hardness below HRC 50.
- Requires compressed air supply above 60 PSI for hydraulic pressure operation (air compressor not included).
- CE certified with optional NRTL or CSA certification available upon request.
- Optional roll-to-roll assembling available for continuous processing.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Betriebsspannung | 208 – 240 VAC, 50/60 Hz, Single Phase |
| Max Power Consumption | 1.5 kW |
| Abmessungen der Walze | 200 mm Diameter x 330 mm Width |
| Effective Rolling Width | Less than 250 mm |
| Roller Surface Hardness | 60 – 62 HRC |
| Roller Surface Roughness | Ra 0.4 |
| Press Gap Adjustment | Up to 1.5 mm via two micrometer knobs; tolerance ±0.003 mm |
| Motor & Speed Control | 550W AC motor with frequency speed controller; 1.0 – 3.0 m/min adjustable via touchscreen |
| Pressure Control | Hydraulic system with max 25T pressure; digital display of set and actual pressure |
| Compressed Air Requirement | >60 PSI (air compressor not included) |
| Zertifizierungen | CE-zertifiziert; NRTL oder CSA optional |
Typische Anwendungsbereiche
This rolling machine is primarily used in battery research and manufacturing labs for preparing electrode sheets by calendering coated current collectors. It is suitable for producing uniform electrode thickness and density, which are critical parameters influencing battery performance and reliability.
Hinweise zur Konfiguration und zum Betrieb
The MSK-E2300A requires a compressed air supply above 60 PSI for its hydraulic pressure system; an air compressor is not included. If using a gas cylinder instead, a two-stage pressure regulator must be installed to ensure safe operation within specified pressure limits.
To maintain roller condition and prevent rust, clean rollers with acetone after each use and apply anti-rust lubricant if the machine is idle for extended periods. Avoid rolling materials harder than HRC 50 to prevent roller damage. Regular lubrication of roller bearings is recommended to extend service life.
For multi-step thickness calendering, reduce thickness by increments of 0.02 mm per pass compared to the original sheet thickness. Optional roll-to-roll assembling can be added for continuous processing needs. Sample testing services are available upon request.
Maße & Versand
| Product dimensions | 200mm (Dia.) x 330mm (W) | L1217 mm * W618 mm * H935 mm |
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