MSK-AFA-H200A Tape Casting Coater with Heated Vacuum Bed up to 250°C and Adjustable Doctor Blade for Precise Film Thickness
The MSK-AFA-H200A is engineered to facilitate the precise casting of polymer or conductive ceramic films on various substrates, especially where elevated temperatures are required. Its heated vacuum bed enables uniform film formation by maintaining substrate temperature up to 250°C, critical for high-temperature coating processes. This system is ideal for laboratory-scale applications demanding controlled film thickness and environmental safety.
The vacuum chuck is constructed from aluminum alloy with micro-sized holes to ensure secure substrate holding during coating. Heating elements embedded within the chuck provide rapid and stable temperature control, managed by a precision digital controller with ±1°C accuracy. The coater includes a 180 mm wide film applicator driven by a 24 V DC motor, suitable for use in inert atmospheres such as argon gloveboxes. The coating thickness can be finely adjusted via micrometers, achieving accuracy within ±0.01 mm.
Wichtigste Merkmale
- Heated vacuum chuck (400 mm x 250 mm) with maximum temperature of 250°C for stable substrate heating.
- Precision digital temperature controller with ±1°C accuracy for consistent process control.
- 180 mm wide film applicator with micrometer adjustment and 24 V DC motor drive compatible with glovebox environments.
- Coating area of 300 mm x 200 mm with variable traverse speed from 1 to 90 mm/sec and adjustable travel distance up to 300 mm.
- Active carbon filter and venting fan integrated in the top cover to remove organic vapors and maintain a safe laboratory environment.
- Optional hybrid film applicator combining doctor blade and slot die available for specialized coating needs.
- Vacuum pump required but not included; CE-compliant 120 L/min oil-less vacuum pump recommended.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Stromversorgung | 110 V or 220 V AC, 50/60 Hz (selectable) |
| Stromverbrauch | 1500 W |
| Vacuum Chuck Material | Aluminum alloy with micro-size holes |
| Vacuum Chuck Area | 400 mm (L) x 250 mm (W) |
| Coating Area | 300 mm (L) x 200 mm (W) |
| Höchsttemperatur | 250 °C |
| Genauigkeit der Temperaturregelung | ±1 °C |
| Film Applicator Width | 180 mm |
| Film Thickness Accuracy | ±0.01 mm |
| Traverse Speed | 1 – 90 mm/sec (variable) |
| Traverse Distance | 0 – 300 mm (adjustable) |
| Motor Drive | 24 V DC motor, suitable for inert atmosphere use |
| Top Cover Features | Active carbon filter and venting fan for organic vapor removal |
Typische Anwendungsbereiche
This coater is suited for producing uniform polymer or conductive ceramic films on substrates requiring elevated temperature processing. It is commonly used in research and development of electronic materials, battery electrodes, and thin film devices where precise control of film thickness and environmental safety are critical.
Hinweise zur Konfiguration und zum Betrieb
The MSK-AFA-H200A requires an external vacuum pump, which is not included. A CE-compliant oil-less vacuum pump with a capacity of 120 L/min is recommended for optimal performance. An optional hybrid film applicator combining a doctor blade and slot die is available for specialized coating techniques at additional cost. The unit’s active carbon filter and venting fan help maintain a clean lab environment by removing organic vapors generated during coating. Users should ensure proper ventilation and follow safety protocols when operating at high temperatures.
