HRP-03RRL 8-Inch Roll-to-Roll Heating Calender for Multi-Layer Laminating with Alignment Control, Up to 110°C
The HRP-03RRL is engineered to facilitate the precise roll-to-roll processing of flexible electrode sheets, particularly for solid lithium and flexible battery development. This equipment enables the lamination of single or dual-layer polymer or soft-metal foils, ensuring uniform pressing and heating during continuous production. It is especially suited for battery research environments requiring controlled temperature and pressure conditions.
The system features two feeding rollers and one winding roller, each 8 inches wide, designed for modular assembly and easy installation, including compatibility with dual-chamber gloveboxes. The rollers are tool steel with chrome-plated surfaces, capable of heating up to 110°C for short durations, with continuous operation recommended below 100°C to prevent deformation. Automatic tension control maintains consistent material feed, while optional alignment and rectifying control systems enhance lamination precision.
Wichtigste Merkmale
- Two 8″ width feeding rollers and one winding roller with automatic tension control
- Rollers heatable up to 110°C with two independent temperature controllers
- Adjustable pressing thickness from 0 to 2 mm with 0.01 mm dial gauge accuracy
- Tool-steel rollers with chrome plating and surface hardness of HRC 60–62
- Maximum rolling speed of 5.92 RPM and linear speed up to 60 mm/sec
- Modular roll-to-roll assembly suitable for glovebox installation and argon environments
- Optional alignment and pressure-controlled systems available
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Rollendurchmesser | 200 mm (8″) |
| Roller Width | 250 mm (10″) |
| Roller Surface Hardness | HRC 60–62 |
| Maximum Rolling Speed | 5.92 RPM |
| Maximale lineare Geschwindigkeit | 60 mm/sec |
| Operating Temperature | Continuous <100°C, max 110°C for under 1 hour |
| Heating Element Power | 400 W each, four elements total |
| Genauigkeit der Temperaturregelung | ±2.5°C |
| Pressing Thickness Range | 0–2 mm adjustable |
| Dial Gauge Accuracy | 0,01 mm |
| Stromversorgung | AC 208–240 V, single phase, 50/60 Hz |
| Gesamtstromverbrauch | 2,400 W |
Typische Anwendungsbereiche
Ideal for preparing polymer- or soft-metal-based flexible electrode sheets used in solid-state lithium and flexible battery research. Suitable for lamination of multi-layer foils requiring controlled heat and pressure in a roll-to-roll format.
Hinweise zur Konfiguration und zum Betrieb
The machine consists of modular sections for feeding and winding rolls, allowing easy installation and maintenance. Proper alignment during setup is critical, with optional alignment and rectifying control systems available to enhance precision during operation. The rollers should not be used to process materials harder than HRC 50 to avoid damage. Regular lubrication of roller bearings and cleaning of roller surfaces with acetone after use are recommended to maintain performance and prevent corrosion. The system is compatible with argon gas environments and can be installed inside dual-chamber gloveboxes. A pressure-controlled system up to 10 metric tons is available as an option at additional cost.
