AM-MSM-36 Automated Arc Melting System with 36-Sample Revolving Stage and Programmable Melting Parameters for Materials Research
The AM-MSM-36 is engineered to facilitate efficient arc melting of up to 36 pelletized metal or alloy samples per batch, streamlining materials research workflows. It addresses the challenge of processing multiple samples with varying melting requirements by integrating a revolving sample stage and an XYZ manipulator that precisely transfers and flips samples for repeated melting cycles.
This system supports programmable melting parameters—current, time, and distance—for each individual sample, enabling customized melting profiles suited to diverse material types. The melting process occurs within an airtight quartz chamber equipped with a water-cooled copper hearth and a tungsten wobble electrode. The transparent chamber design allows for in-situ optical measurements and particle scattering observations during melting and solidification, while a visual camera monitors sample positioning and acts as a safety interlock.
Wichtigste Merkmale
- Automated handling of 36 samples via revolving aluminum plate with 10 mm diameter cavities.
- XYZ sample manipulator enables precise transfer and 180° flipping for multiple melting cycles.
- Programmable melting current (5A minimum), time, and distance for individual sample customization.
- Air-tight quartz melting chamber with water-cooled copper hearth and 4 mm tungsten wobble electrode.
- Integrated visual camera for real-time sample monitoring and safety interlocks.
- Supports in-situ optical measurement and particle scattering during melting and solidification.
- Compatible with optional water chiller and vacuum pump for enhanced process control.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Power Supply (Controller & Melting Chamber) | 120 VAC, 15 A, 50/60 Hz, 1.5 kVA |
| Power Supply (DC Power Supply) | 208-240 VAC, 40 A, 50/60 Hz, 7 kVA |
| DC Power Supply Model | MSM-PS250 |
| DC Output Current | Minimum 5 A; 60% duty at 250 A; 100% duty at 200 A |
| Sample Holder | Aluminum plate with 36 cavities (⌀ 10 mm), each holding 1-2 grams of sample |
| Melting Chamber | Air-tight quartz chamber with water-cooled copper hearth and 4 mm tungsten wobble electrode |
| Sample Manipulation | XYZ stage for sample transfer and 180° flipping |
| Optional Accessories | KJ-5000 recirculating water chiller; 240 L/min rotary vane vacuum pump |
Typische Anwendungsbereiche
The AM-MSM-36 is suited for high-throughput arc melting of metal and alloy pellets in materials science research, enabling rapid synthesis and screening of new materials. It supports studies requiring precise control of melting parameters and in-situ optical analysis during solidification.
Hinweise zur Konfiguration und zum Betrieb
The system requires external water cooling and vacuum pumping for optimal operation; these components are not included. Automation can be extended by integrating optional automatic dispenser, mixer, and pellet press units to streamline sample preparation and processing. Safety interlocks and visual monitoring enhance operational safety during melting cycles.
