GSL-1100X-NI-1500 1.5L Ni-Based Superalloy High Pressure Reactor with 1000°C Max Temperature and 1 MPa Pressure for Hydrothermal and Steam Generation Applications
The GSL-1100X-NI-1500 reactor is engineered to facilitate high-temperature and high-pressure material processing, particularly suited for hydrothermal synthesis and heat treatment under elevated oxygen pressures. Its vertical furnace design incorporates a nickel-based superalloy chamber, providing excellent resistance to creep deformation and oxidation, essential for maintaining integrity at temperatures up to 1000°C and pressures reaching 1 MPa.
This reactor also functions effectively as a steam generator, expanding its utility in laboratory environments requiring controlled steam production. The system integrates a solenoid valve on the flange for automated pressure relief, enhancing operational safety. Additionally, included software enables precise temperature control and pressure monitoring remotely, facilitating user convenience and process accuracy.
Wichtigste Merkmale
- Ni-based superalloy GH747 reactor chamber with 1500 mL effective volume (112 mm OD x 100 mm ID x 280 mm height).
- Capable of operating at pressures up to 3.5 MPa at 800°C, 2.0 MPa at 900°C, and 1.0 MPa at 1000°C.
- Heating chamber dimensions: 120 mm ID x 200 mm height with Fe-Cr-Al alloy heating element and K-type thermocouple.
- Dual digital temperature controllers with 30 programmable segments, ±1°C accuracy, and maximum continuous operation at 1000°C.
- Integrated pressure sensor with high-pressure alarm and automatic pressure relief via solenoid valve.
- Stainless steel outer casing with over-temperature and over-pressure safety interlocks.
- Includes SS316 needle valve with pressure gauge and consumable copper gaskets.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Modell | GSL-1100X-NI-1500 |
| Reaktormaterial | Ni-based superalloy GH747 |
| Effective Capacity | 1500 mL |
| Reactor Dimensions (OD x ID x H) | 112 mm x 100 mm x 280 mm |
| Heating Chamber Size (ID x H) | 120 mm x 200 mm |
| Heating Element | Fe-Cr-Al alloy |
| Thermoelement | K-type, 3 mm OD with high-temp connector |
| Operating Pressure Limits | 3.5 MPa ≤ 800°C; 2.0 MPa ≤ 900°C; 1.0 MPa ≤ 1000°C; 0.7 MPa ≤ 1100°C (1 hour max) |
| Max Continuous Temperature | 1000°C |
| Max Temperature (Short Term) | 1100°C (up to 1 hour) |
| Temperaturregelung | Two digital controllers, 30 programmable segments, ±1°C accuracy |
| Stromversorgung | 208-240 VAC, 50/60 Hz, single phase, 2.5 kW |
| Pressure Monitoring | High-pressure sensor (up to 10 bar) with alarm and solenoid valve relief |
| Mitgeliefertes Zubehör | SS316 needle valve with pressure gauge, two copper gaskets (63 mm OD) |
Typische Anwendungsbereiche
Ideal for hydrothermal synthesis of advanced materials, especially where high oxygen pressure and elevated temperatures are required. Suitable for heat treatment processes under controlled atmospheres and as a laboratory steam generator.
Hinweise zur Konfiguration und zum Betrieb
The reactor flange includes a solenoid valve for automatic pressure relief and a high-pressure alarm system. Users should avoid overtightening flange screws to prevent damage; torque wrench use is recommended. For safety, the high-pressure vessel must be operated inside an explosion-proof enclosure when under pressure. The recommended heating and cooling rates are 5 to 10°C per minute.
