STX-203 Automatic Precision Diamond Wire Saw with Digital Control and Protective Chamber
The STX-203 is engineered for laboratory applications requiring precise, low-stress cutting of small, hazardous, or radioactive samples. It accommodates samples up to 2 inches (50 mm) in diameter or thickness, providing ultra-thin sectioning capabilities down to 0.08 mm. The saw operates within a sealed protective chamber to prevent contamination from hazardous dust generated during cutting.
This model integrates a digital control panel located outside the chamber, allowing operators to set cutting parameters and monitor the process safely. A digital microscope with 10x to 200x magnification and wireless monitor facilitates precise sample positioning before cutting. The motorized sample stage offers two-dimensional movement (Y and Z axes) with 360° horizontal rotation and ±10° tilt for flexible sample orientation.
Wichtigste Merkmale
- Protective chamber design minimizes contamination from hazardous or radioactive dust.
- Digital control panel and color touch screen enable precise adjustment of wire travel speed, feed speed, and cutting width.
- Digital microscope with wireless monitor supports accurate initial cut positioning with magnification from 10x to 200x.
- Pneumatic wire tension system with digital pressure regulator maintains stable tension for wires ranging from 0.12 mm to 0.5 mm diameter.
- Motor-driven Y-Z stage with 63 mm Z-axis and 50 mm Y-axis travel, including 360° rotation and ±10° tilt.
- Ultra-thin sectioning capability down to 0.08 mm thickness for delicate sample preparation.
- Includes one spool of 0.35 mm diameter diamond wire (20 m length) and a diamond blade dressing stone for wire maintenance.
- Water pump included for cooling the diamond wire during cutting; requires use of anti-corrosive oil or radiator water as coolant.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Maximum Sample Size | Up to 2″ (50 mm) diameter or square, max thickness 50 mm |
| Maximales Probengewicht | 4 kg |
| Cutting Width and Length | 50 mm x 60 mm max |
| Cutting Depth | 0.1 mm to 50 mm |
| Feed Speed | 0.01 mm/min to 40 mm/min, adjustable |
| Back Speed | 1 mm/min to 100 mm/min, adjustable |
| Spooler Spin Speed | 2 to 300 RPM, up to 2 m/s |
| Positional Accuracy | ±0.01 mm |
| Drahtdurchmesserbereich | 0.12 mm to 0.5 mm |
| Wire Length | 45 meters total; 20 meters per spool included |
| Microscope Magnification | 10x to 200x, Li-ion battery powered, wireless monitor |
| Stage Travel | Z-axis 63 mm, Y-axis 50 mm, 360° rotation, ±10° tilt |
| Stromversorgung | 110 VAC or 220 VAC ±10%, 50 Hz, max 300 W |
Typische Anwendungsbereiche
Ideal for cutting toxic, hazardous, or radioactive samples requiring contamination control. Suitable for ultra-precise sectioning of meteorites, brittle crystals, non-ferrous alloys, epoxy, plastics, and other delicate materials up to 2″ diameter or 50 mm thickness.
Hinweise zur Konfiguration und zum Betrieb
The saw includes one spool of 0.35 mm diameter diamond wire and a diamond blade dressing stone for maintaining wire sharpness. A water pump is provided for cooling the wire during cutting; users must supply anti-corrosive oil or radiator water as coolant to prevent rust. Use of proper cutting fluid is mandatory to avoid damage and corrosion. The pneumatic tension system requires an air compressor; a digital pressure regulator is optional for precise tension control.
Operators should clean the machine thoroughly after each use, especially when using water-based coolants. Regular lubrication of the motor shaft and application of anti-wear hydraulic oil before initial use and every 150 hours of operation is recommended. For cutting sticky materials, frequent wire sharpening using the dressing stone is advised.
