MSK-USP-R2R 2-in-1 Sheet and Roll-to-Roll Ultrasonic Spray Pyrolysis Coating System with Heatable Vacuum Bed and Digital Syringe Pump
The MSK-USP-R2R system is engineered for laboratory research requiring precise ultrasonic spray pyrolysis coating on both sheet substrates and roll-to-roll flexible materials. It enables controlled deposition of thin films for applications such as solar cells, batteries, and flexible electronics by integrating multiple functional components into a compact platform.
This system combines a swing-mounted ultrasonic spray head, a heatable vacuum chuck platform, a digital syringe pump for solution delivery, and a roll-to-roll mechanism for continuous substrate processing. The design supports experimentation with new generation materials by providing adjustable parameters for spray pattern, substrate temperature, and coating speed.
Wichtigste Merkmale
- Ultrasonic spray head operating at 40 kHz with two titanium alloy nozzles: cylindrical (2 cm diameter spray) and cone (4 cm diameter spray).
- Swing fixture allows adjustable oscillation width (50–270 mm) and speed for uniform coating coverage.
- Heatable vacuum bed (600 mm × 300 mm) maintains substrate flatness and dries coatings up to 120°C with ±1°C temperature control.
- Digital syringe pump delivers precise solution flow rates from 5 to 40 mL/min, compatible with fluid viscosities between 1 and 50 mPa·s.
- Compact roll-to-roll system accommodates substrate widths up to 200 mm with adjustable traverse speeds from 2.2 to 117.2 mm/s.
- Includes KF25 quick clamp and compressive air vortex shaper for optimized spray nozzle performance.
- System operates on standard 208–240 VAC single-phase power and 24 VDC for roll-to-roll motor control.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Ultrasonic Frequency | 40 kHz |
| Ultrasonic Power Supply | 220 VAC, 130 W |
| Spray Nozzle Material | Titanium alloy (Ti-6Al-4V) |
| Spray Patterns | Cylindrical (~2 cm diameter), Cone (~4 cm diameter) |
| Max Spray Temperature | 70°C |
| Spraying Speed Range | 5–40 mL/min (0.3–2.4 L/hr) |
| Fluid Viscosity Range | 1–50 mPa·s (cP) |
| Swing Fixture Movement Width | 50–270 mm |
| Syringe Pump Max Rate | 1500 mL/hr |
| Included Syringe Volume | 20 mL |
| Heatable Vacuum Bed Size | 600 mm × 300 mm |
| Vacuum Bed Max Temperature | 120°C ±1°C |
| Roll-to-Roll Max Substrate Width | 200 mm |
| Roll-to-Roll Traverse Speed | 2.2–117.2 mm/s |
| Roll-to-Roll Motor Voltage | 24 VDC |
| Stromversorgung | 208–240 VAC, 50/60 Hz, single phase |
Typische Anwendungsbereiche
The MSK-USP-R2R system is suited for research and development of thin film coatings in solar cell fabrication, battery electrode preparation, and flexible electronic device manufacturing. It supports experimentation with new materials requiring precise and uniform ultrasonic spray deposition on both rigid sheets and flexible substrates.
Hinweise zur Konfiguration und zum Betrieb
The system includes one set of spray nozzles, a digital syringe pump with a 20 mL syringe, and a heatable vacuum bed with integrated roll-to-roll transport. Optional accessories include additional roll-to-roll devices for multilayer coating and a fume hood for environmental protection during operation. Users should ensure proper ventilation and substrate compatibility with the temperature and vacuum conditions.
Maße & Versand
| Product dimensions | 220mm (L) x 145mm (W) x 130mm (H) |
|---|
