MSK-E2300B Automatic Battery Electrode Rolling Press with 25T Pressure Control and 300mm Width for Prototype Electrode Sheet Preparation
The MSK-E2300B is engineered to address the need for precise and repeatable rolling of battery electrode sheets during prototype development and pilot-scale studies. It enables researchers to condense slurry-coated electrodes consistently, improving packing density and electrode performance. This system supports electrode sheets up to 300mm wide and can process lengths up to 75 meters automatically, reducing manual intervention.
The press integrates tension-controlled feeding and winding mechanisms with a pressure-controlled electric rolling machine. Pressure is digitally controlled and displayed in real time, allowing fine adjustments up to a maximum load of 25 tons. The roller gap is adjustable between 0.05 and 1 mm with micrometer precision, ensuring uniform thickness and planeness of ±0.0025mm. The system includes a built-in rectifying sensor to maintain neat electrode foil winding after pressing.
Wichtigste Merkmale
- Max pressure load of 25 tons with digital real-time pressure display and data recording.
- Roller diameter 200mm, width 330mm, made of hardened tool steel (HRC 60-62) with effective rolling width under 250mm.
- Adjustable roller gap from 0.05 to 1 mm with 0.003mm tolerance using dual micrometer knobs.
- Rolling speed adjustable from 1 to 6 meters per minute via touchscreen frequency controller.
- Integrated tension-controlled feeding and winding system for continuous roll-to-roll processing up to 75 meters.
- Built-in rectifying sensor ensures proper alignment of electrode foil during winding.
- Requires 60 psi compressed air supply; air compressor and power plug sold separately.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Betriebsspannung | 208 – 240 VAC, 50/60Hz, Single Phase |
| Max Power Consumption | 2 kW |
| Abmessungen der Walze | Diameter 200 mm, Width 330 mm |
| Material der Walze | Hardened Tool Steel, HRC 60-62 |
| Effective Rolling Width | Less than 250 mm |
| Roller Surface Hardness | 60-62 HRC (Do not roll materials harder than 50 HRC) |
| Press Gap Adjustment | 0.050 – 1 mm, tolerance 0.003 mm, dual micrometer knobs |
| Rolling Speed | 1 – 6 meters per minute, adjustable via touchscreen |
| Pressure Control | Max 25 tons, digitally controlled with real-time display and data recording |
| Compressed Air Requirement | 60 psi (air compressor not included) |
| Additional Sensors | Built-in rectifying sensor for electrode foil alignment |
Typische Anwendungsbereiche
Ideal for prototype and pilot-scale fabrication of rechargeable battery electrodes, especially for lithium-ion battery research. Enables consistent rolling and pressing of slurry-coated electrode sheets to improve electrode density and electrochemical performance. Suitable for cylindrical cell electrode preparation with optional edge slitting.
Hinweise zur Konfiguration und zum Betrieb
The system requires a separate 220V AC power plug and a 60 psi compressed air supply; these are not included. For gas cylinder use instead of an air compressor, a two-stage pressure regulator must be installed to ensure safe operation within specified pressure limits. The rollers must be cleaned with acetone and dried after each use to prevent rust. Multi-step thickness calendaring is recommended, reducing thickness by 0.02 mm increments per pass. The machine is not suitable for rolling materials harder than 50 HRC. An edge position controller is pre-installed to maintain film alignment during winding. Use of the equipment in hazardous or flammable environments is strictly prohibited.
Maße & Versand
| Product dimensions | 200mm (Dia.) x 330mm (W) |
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