MTI-MSK3000W-HORN Replacement Welding Head for Ultrasonic Metal Welder
The MTI-MSK3000W-HORN is a replacement welding head designed specifically for use with the Desk-Top 3000W Ultrasonic Metal Welder featuring a touch screen digital controller. This welding head facilitates the ultrasonic welding of aluminum and copper current collectors, accommodating layer counts ranging from a single layer up to 40 layers. It is engineered to maintain precise and consistent ultrasonic energy delivery essential for reliable metal bonding in battery electrode fabrication and related applications.
Two configurations are offered: a single long welding head for standard throughput and a double-headed welding head option to increase welding capacity for higher volume production. These options allow users to select the appropriate welding head based on their specific throughput and process requirements. The welding head is a consumable component and is intended for replacement as part of routine maintenance or wear-related replacement cycles.
Key Features
- Designed for ultrasonic welding of aluminum and copper current collectors.
- Supports welding from 1 up to 40 layers of current collectors.
- Compatible with Desk-Top 3000W Ultrasonic Metal Welder with touch screen controller.
- Available in single long and double-headed configurations for varied throughput.
- Consumable part intended for replacement due to wear.
- Ensures consistent ultrasonic energy transmission for reliable welds.
Technical Specifications
| Parameter | Specification |
|---|---|
| Compatible Welder Model | Desk-Top 3000W Ultrasonic Metal Welder (MSK-3000W) |
| Material Compatibility | Aluminum and Copper Current Collectors |
| Layer Capacity | 1 to 40 layers |
| Configurations Available | Single Long Welding Head, Double Headed Welding Head |
| Controller Type | Touch Screen Digital Controller |
Typical Applications
This welding head is used primarily in battery research and manufacturing environments where ultrasonic welding of metal current collectors is required. It supports the fabrication of multi-layer aluminum and copper current collector assemblies, critical for advanced battery electrode production and other electronic component assembly processes.
Configuration & Operating Notes
The MTI-MSK3000W-HORN is a consumable part and does not include a warranty. Users should inspect the welding head upon receipt for any visible damage and report issues immediately to the carrier and supplier. Selection between single and double-headed welding heads should be based on throughput requirements. Proper installation and handling according to the ultrasonic welder’s guidelines are essential to maintain performance and longevity.
