MSK-DPC-B400-LD 200T Roll to Roll Pressure Controlled Rolling Press with 450 mm Roller Width for Battery Electrode Production
The MSK-DPC-B400-LD is engineered to meet the demanding requirements of battery electrode manufacturing by providing precise and consistent rolling pressure in a roll-to-roll format. This system accommodates electrode materials up to 400 mm in width and operates at speeds reaching 20 meters per minute, enabling efficient high-throughput production. Its design focuses on delivering uniform thickness and surface flatness critical for battery performance.
The press utilizes a pair of high-strength alloy rollers, each 400 mm in diameter and 450 mm wide, constructed from hardened tool steel with a hardness rating of HRC 65 and a hardening layer thickness of approximately 19 mm. The press gap is adjustable from 0 to 2 mm with a fine tolerance of 0.001 mm, allowing for precise control of electrode thickness. Pressure is digitally controlled via a touchscreen interface, with a maximum load capacity of 200 tons (2000 kN), and real-time pressure data is displayed and saved for process monitoring.
주요 기능
- Roller dimensions: 400 mm diameter × 450 mm width, made of hardened tool steel (HRC 65) with ~19 mm hardening layer.
- Effective rolling width adjustable from 0 to 430 mm to accommodate various electrode sizes.
- Press gap adjustable between 0 and 2 mm with 0.001 mm tolerance for precise thickness control.
- Rolling speed adjustable up to 20 meters per minute via touchscreen control.
- Pressure load adjustable from 1 to 200 tons with real-time digital display and data logging.
- Includes built-in roller cleaning, edge-cutting device, dust-removing system, and roller installation/unload cart.
- Operates on three-phase AC 380V 50/60 Hz power supply with maximum power consumption of 12 kW.
기술 사양
| 매개변수 | 사양 |
|---|---|
| Working Voltage | AC 380V 50/60 Hz, Three Phase |
| Max. Power Consumption | 12 kW |
| Roller Dimensions (Dia. × Width) | 400 mm × 450 mm |
| Roller Material | Hardening Tool Steel, HRC 65, ~19 mm hardening layer |
| Effective Rolling Width | 0 – 430 mm |
| Max Diameter of Delivering and Winding | 400 mm |
| Press Gap | 0 – 2 mm adjustable, tolerance 0.001 mm |
| Rolling Speed | 0 – 20 m/min adjustable |
| Thickness Accuracy | ± 0.0025 mm |
| Surface Roughness | Less than Ra 0.2 |
| Pressure Load | 1 – 200 Tons (2000 kN), digitally controlled |
| Compressed Air Requirement | 0.5 – 0.8 MPa (air compressor not included) |
| Operating Environment Temperature | 25 ± 3 °C |
| Operating Environment Humidity | 0 – 90% RH |
대표적인 적용 분야
This rolling press is optimized for manufacturing battery electrodes, particularly lithium-ion battery cathodes and anodes, where precise thickness and surface uniformity are critical for electrochemical performance. It supports continuous roll-to-roll processing, enhancing production efficiency in battery R&D and pilot-scale manufacturing.
구성 및 작동 안내
The system includes essential accessories such as a roller cleaning service, edge-cutting device, dust-removing unit, and a roller installation/unload cart to facilitate maintenance and operation. Compressed air supply is required but not included. Operators should avoid use in hazardous environments, especially those with flammable gases or vapors, to ensure safety and equipment integrity.
Dimensions & Shipping
| Product dimensions | 400mm (Dia.) x 450mm(W) |
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