PCE-66MX Compact UV-Ozone Cleaner with Stirring and Heating up to 150°C for Powder Sample Treatment
The PCE-66MX is engineered to address the challenge of removing organic contaminants and modifying surface properties of powder samples, which is critical for improving sintering processes and coating adhesion in advanced material research. This compact UV-ozone cleaner integrates ultraviolet irradiation with ozone generation, stirring, and heating functions to provide a controlled environment for surface treatment of powders such as colloidal nanocrystals and battery cathode materials.
By combining UV light at wavelengths of 185 nm and 254 nm with ozone, the device effectively decomposes molecular-level contaminants on sample surfaces. The stirring mechanism ensures uniform exposure of powders by continuously mixing the sample during treatment. Heating up to 150°C with precise PID control further enhances cleaning efficiency and surface modification, enabling applications such as ligand removal, tuning oxygen vacancy concentrations, and preventing microcrack formation in battery electrodes.
주요 기능
- Compact design with lightweight construction for easy integration into laboratory setups.
- UV lamp system with four 8W tubes emitting dual wavelengths (185 nm and 254 nm) for effective ozone generation and cleaning.
- Adjustable stirring speed from 5 to 20 rpm with three blades ensuring uniform mixing of powder samples up to 135 mm diameter.
- Heating system with a 450W stainless steel W-shaped heating tube, reaching temperatures up to 150°C controlled by a PID system with ±1°C accuracy.
- Programmable 30-segment irradiation time settings from 0 to 30 minutes for process customization.
- Built-in safety features including overheat protection and thermocouple failure alarm.
- Exhaust fan with 80 mm duct connection for safe removal of ozone gas generated during operation.
기술 사양
| 매개변수 | 사양 |
|---|---|
| Power Supply | AC 220V ±10%, 50/60 Hz (AC 110V via optional 200W transformer) |
| Total Power Consumption | 550 W |
| UV Lamp Power | 4 × 8W (32W total) |
| UV Wavelengths | 185 nm and 254 nm |
| Irradiation Area | 150 × 150 mm |
| Light Intensity | 80 μW/cm² |
| Sample Holder Dimensions | Diameter 140 mm, Depth 14 mm |
| Stirring Motor | DC 24V, 5W |
| 교반 속도 | Adjustable 5–20 rpm |
| Stirring Blade Diameter | Up to 135 mm |
| Heating Tube Power | 450 W |
| Maximum Heating Temperature | 150°C |
| 온도 제어 | PID with ±1°C accuracy, 30-segment programmable |
| Irradiation Time Setting | 0–30 minutes |
| Exhaust Fan Diameter | 80 mm duct connection |
대표적인 적용 분야
- Removal of organic ligands from colloidal nanocrystal powders to improve sintering and coating.
- Tuning surface oxygen vacancy concentrations in oxide cathode powders to modify ionic conductivity.
- Enhancing reversible phase transitions in layered oxide cathodes for battery research.
- Modifying conductive carbon properties in cathodes to prevent microcrack formation at interfaces.
구성 및 작동 안내
The PCE-66MX includes the UV lamp tubes, sample holder, stirring mechanism, heating system, and exhaust fan as standard components. Replacement UV lamps are available separately. The stirring rod height is adjustable by 22 mm to accommodate different sample volumes. The exhaust duct allows safe venting of ozone gas generated during operation and should be connected to an external ventilation system. The device features built-in safety alarms for overheating and thermocouple failure to ensure reliable operation.
