MSK-H200SR Multifunctional Film Coater for Sheet and Roll-to-Roll Coating, 180mm Width, Up to 120°C
The MSK-H200SR is engineered to meet the demands of laboratory-scale film coating for slurry materials, offering versatility in both sheet-to-sheet and roll-to-roll coating applications. It accommodates substrates up to 200mm wide, making it suitable for producing electrode films used in batteries, perovskite solar cells, and fuel cells. This compact coater integrates precise control features to ensure uniform film deposition and temperature regulation.
The system incorporates a vacuum chuck platform constructed from aluminum alloy with micro-sized holes to secure substrates during coating. Heating is applied via rapid infrared radiation from the top side and conventional resistance heating from the bottom, achieving temperatures up to 120°C with a heating rate of approximately 1.2°C per second. Temperature is digitally controlled with an accuracy of ±1°C, ensuring consistent process conditions.
주요 기능
- Dual coating modes: sheet-to-sheet (up to 250mm width) and roll-to-roll (up to 180mm width).
- Included doctor blade applicator with dual digital micrometers for thickness adjustment between 20 and 200 microns.
- Optional slot-die coating head available for enhanced film uniformity (requires separate syringe pump).
- Vacuum chuck with micro-perforated aluminum alloy bed for substrate fixation during coating.
- Rapid IR top-side heating combined with bottom resistance heating for efficient temperature control up to 120°C.
- Roll-to-roll system with motor speed control from 1 to 41 rpm, translating to coating speeds between 2.2 mm/s and 117.2 mm/s.
- Compatible with inert gas environments (argon) for sensitive material processing.
기술 사양
| 매개변수 | 사양 |
|---|---|
| Power Supply | 110V or 220V AC, 50/60Hz, single phase |
| Power Consumption | 1850 W (standard) or 1600 W (optional) |
| Vacuum Chuck Dimensions | 600 mm (L) x 300 mm (W) |
| Coating Width | 180 mm (roll-to-roll), 250 mm (sheet-to-sheet) |
| Maximum Heating Temperature | 120 °C |
| Heating Rate | Up to 1.2 °C/s |
| Temperature Control Accuracy | ±1 °C |
| Roll-to-Roll Motor Speed Range | 1 to 41 rpm (speed 2.2 mm/s to 117.2 mm/s) |
| Motor Voltage | 24 V DC |
| Film Applicator | Doctor blade with dual micrometers, adjustable thickness 20–200 microns |
| Optional Accessories | Slot-die head, vacuum pump, ultrasonic and electrospinning coating fixtures |
대표적인 적용 분야
The MSK-H200SR is ideal for fabricating uniform electrode films used in lithium-ion batteries, perovskite solar cells, and fuel cells. It supports research and development workflows requiring precise slurry coating on flexible substrates or rigid sheets, enabling controlled film thickness and consistent thermal processing.
Configuration and Operating Notes
The standard package includes the doctor blade applicator and a compact roll-to-roll system with motor and controller. The slot-die coating head and vacuum pump are optional and must be purchased separately. Slot-die coating requires an external syringe pump, not included. Additional fixtures for ultrasonic and electrospinning coating can be added to expand functionality. The system is compatible with argon gas environments for sensitive materials. Users should observe safety precautions when operating at elevated temperatures and handling slurry materials.
