YLJ-SPS-1200 Compact Spark Plasma Sintering Furnace with 1200°C Max Temperature and 100 MPa Pressure for Pellet Pressing
The YLJ-SPS-1200 is engineered for laboratory-scale sintering tasks requiring precise temperature and pressure control on small pellet samples. It is particularly suited for processing battery materials, thermal compounds, electrical components, and metallic powders by applying simultaneous heat and pressure to pellets with diameters ranging from 6 to 12.7 mm.
This compact spark plasma sintering furnace integrates a stainless steel vacuum chamber with a quartz observation window, enabling controlled atmosphere sintering under vacuum conditions. The system supports a maximum operating temperature of 1200°C and can apply pressures up to 100 MPa via a precision servo motor and graphite die assembly, ensuring uniform densification of samples.
주요 기능
- Maximum sintering temperature of 1200°C with rapid heating rates up to 200°C per minute.
- Pressure application up to 100 MPa controlled by a servo motor with ±0.5 kg accuracy.
- Stainless steel vacuum chamber (Ø315 mm × 315 mm height) with quartz observation window and multiple vacuum ports for flexible gas and vacuum integration.
- Programmable 30-segment temperature controller with touchscreen interface and RS-485 communication for PC monitoring and data logging.
- Includes a graphite die with 12.75 mm inner diameter; custom dies available upon request.
- Equipped with a digital temperature-controlled recirculating water chiller (75 L/min flow, 30K BTU/hr) for thermal management.
- Available with single-phase or three-phase power options; other power ratings can be customized.
기술 사양
| 매개변수 | 사양 |
|---|---|
| 최고 기온 | 1200°C |
| 최대 압력 | 100 MPa (2000 Kgf load on graphite die) |
| Pellet Diameter Range | 6 – 12.7 mm |
| Heating Method | Resistance heating at 10 VAC up to 1000 A |
| 온도 제어 | 30-segment programmable controller with ±1°C accuracy, K-type thermocouple |
| Heating Rate | Up to 200°C/min |
| Vacuum Chamber Dimensions | Ø315 mm × 315 mm height, stainless steel |
| Observation Window | Ø120 mm quartz |
| Vacuum Ports | KF25, KF40, DN160 ISO-K, KF16 (x2), KF25 |
| Power Supply Options | 208-240 VAC single-phase 60 A or three-phase 35 A, 10 kVA; custom options available |
| Water Chiller | Digital recirculating, 75 L/min flow, 30K BTU/hr included |
| Control Interface | Touchscreen panel with RS-485 for PC control and data logging |
대표적인 적용 분야
The YLJ-SPS-1200 is ideal for sintering research and development involving battery electrode materials, thermal ceramics, metallic powders, and electrical components requiring precise densification under controlled atmosphere and pressure conditions.
구성 및 작동 안내
The system includes one graphite die with a 12.75 mm inner diameter; customized dies can be supplied on request to accommodate different sample sizes. Vacuum pumps and additional accessories are available separately. Operators should ensure proper vacuum and cooling water supply connections and follow safety protocols when handling high temperature and high pressure operations.
