MSK-HRP-300 Roll to Plate Hot Rolling Mill with 200°C Max Temperature and 150 mm Rolling Width for Electrode Pre-Drying
The MSK-HRP-300 is engineered to address the challenge of uniformly laminating and reducing the thickness of multilayer electrode materials prior to drying. This hot rolling mill integrates a heated roll and a movable hot plate to deliver consistent flat pressing, essential for preparing electrodes with precise thickness and surface quality.
The system operates with a maximum roller temperature of 200°C and a hot plate capable of reaching up to 300°C, controlled independently via digital temperature controllers. The hot plate moves by friction driven by the hot roller, enabling effective roll-to-plate pressing over a working width of 150 mm. The design supports use within argon gas glove boxes, accommodating sensitive electrode fabrication environments.
주요 기능
- High-strength refractory steel rollers and hot plate with hardness above RC 58 for durability and wear resistance.
- Adjustable roller gap from 0 to 1.8 mm with dual digital micrometer heads providing thickness accuracy of ±0.005 mm.
- Roll line speed adjustable from 0 to 50 mm/s driven by a 24V DC motor with reducing gear, compatible with argon glove box environments.
- Independent temperature control for roller and hot plate with maximum heating rates of 4°C/min and control accuracy of ±3°C.
- Capable of pressing electrodes to very thin final thicknesses, e.g., reducing 0.16 mm copper-coated electrodes down to 0.1 mm with uniformity within ±2 microns.
- CE certified with optional NRTL or CSA certification available upon request.
- Requires external water chiller if operating hot plate temperatures exceed 100°C (not included).
기술 사양
| 매개변수 | 사양 |
|---|---|
| Power Supply | 208-240 VAC, 50/60 Hz, single phase, 20 A |
| Power Consumption | 4.5 kVA |
| Roller Material & Size | High strength refractory steel, hardness RC > 58; 96 mm diameter × 220 mm width |
| Suggested Rolling Width | 150 mm |
| Roll Line Speed | 0 to 50 mm/s, adjustable |
| Max Roller Temperature | 200°C |
| Roller Gap (Thickness) | 0 to 1.8 mm, adjustable |
| Thickness Indication Accuracy | Dual digital micrometer heads, ±0.005 mm |
| Hot Plate Material & Size | High strength refractory steel, hardness RC > 58; 200 mm width × 300 mm length |
| Max Hot Plate Temperature | 300°C (requires external water chiller if >100°C) |
| 온도 제어 | Two digital controllers for roller and plate; ±3°C accuracy; max heating rate 4°C/min |
| Motor | 24 V DC high torque motor with 1:75 reducing gear; 40 W power; speed adjustable 5–45 rpm |
| Output Thickness Examples | 0.16 mm copper electrode to 0.1 mm; 0.06 mm copper electrode to 0.04 mm; 0.33 mm silver/gold to 0.03 mm |
| Thickness Uniformity | ±2 microns if coating thickness ±5 microns and rolling increments <10 microns |
| Certifications | CE certified; NRTL or CSA optional at extra cost |
대표적인 적용 분야
Ideal for pre-drying electrode fabrication processes requiring precise thickness control and uniform lamination of multilayer materials. Commonly used in battery electrode manufacturing and other advanced material processing where controlled hot pressing is critical.
구성 및 작동 안내
The hot plate movement is friction-driven by the hot roller, ensuring synchronized pressing action. Use of an external water chiller is necessary when operating the hot plate above 100°C to maintain safe temperatures. The machine is compatible with argon gas glove boxes for inert atmosphere processing. Operators should avoid contact with heated rollers during operation and perform multi-step thickness reductions in increments of approximately 0.02 mm for optimal results. Temperature calibration using a TC-calibrator-LD is recommended periodically to maintain accuracy.
Dimensions & Shipping
| Product dimensions | 200 mm W x 300 mm L |
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