OTF-1200X-III-8 Three-Zone Split Tube Furnace with 35.4″ Heating Length, 8″ ID Quartz Tube, Up to 1200°C
The OTF-1200X-III-8 is engineered for laboratory processes requiring precise thermal treatment such as annealing, diffusion, and sintering of materials under various gas atmospheres. Its design supports applications demanding a stable and uniform temperature environment over an extended length, making it suitable for advanced material synthesis and research.
This tube furnace features a total heating zone length of 900 mm (35.4 inches), divided into three independently controlled zones of 300 mm each. The split-able structure allows for flexible sample placement and temperature gradient creation. The included quartz tube has an 8-inch inner diameter and a length of 1524 mm (60 inches), sealed with stainless steel vacuum flanges equipped with double high-temperature silicone O-rings and water cooling jackets to maintain vacuum integrity and thermal stability.
주요 기능
- Maximum operating temperature of 1200°C with continuous operation up to 1100°C and 1000°C under vacuum.
- Three digital PID temperature controllers with ±1°C accuracy and 30 programmable segments for precise thermal profiles.
- Quartz tube (216 mm OD x 206 mm ID x 1524 mm length) included with vacuum sealing flanges, pressure gauge, and ball valves.
- Double-layer steel casing with cooling fans and high-purity fibrous alumina insulation for energy efficiency and low surface temperature.
- Vacuum capability down to 10^-2 torr with mechanical pump and 10^-5 torr with turbopump (vacuum pump optional).
- RS485 communication port for integration with external control systems; optional PC control module available.
- Safety features including over-temperature protection, broken thermocouple alarm, and interlock on split cover.
기술 사양
| 매개변수 | 사양 |
|---|---|
| 모델 | OTF-1200X-III-8 |
| Heating Zones | 3 zones, each 300 mm (11.8″) length, total 900 mm (35.4″) |
| 최고 기온 | 1200°C |
| Continuous Temperature | 1100°C (ambient), 1000°C (vacuum) |
| Heating Rate | Up to 20°C/min |
| Tube Material and Size | Quartz, 216 mm OD x 206 mm ID x 1524 mm length (8.5″ OD x 8.1″ ID x 60″ L) |
| Vacuum Flanges | SS 304 with double high-temp silicone O-rings and water cooling jacket |
| Vacuum Level | 10^-2 torr (mechanical pump), 10^-5 torr (turbopump, optional) |
| Temperature Controllers | 3 digital PID controllers, ±1°C accuracy, 30 programmable segments, RS485 port |
| Power Supply | AC 208-240V, three-phase, 50/60 Hz, 10 kW max |
| Safety Features | Over-temperature protection, broken thermocouple alarm, interlock on split cover |
대표적인 적용 분야
Ideal for advanced material research including annealing, sintering, and diffusion processes under controlled atmospheres. Used in synthesis of doped materials such as Ta and Nb-doped MoS2, as documented in scientific publications. Suitable for vacuum and gas atmosphere treatments requiring precise temperature gradients.
구성 및 작동 안내
The furnace includes a quartz tube with vacuum sealing flanges, pressure gauge, and ball valves for immediate use. Optional accessories include vacuum pumps, digital vacuum gauges, mass flow controllers, and gas mixing systems. A PC control module and laptop with LabVIEW software are available for enhanced temperature profile management and remote operation. Proper installation of a two-stage gas pressure regulator is recommended for safe gas supply. Ceramic tube blocks must be fully inserted before heating to block heat radiation. The split cover features interlock protection for operator safety.
