Product Overview
The MSK-SFM-13S is a compact, high-throughput planetary ball mill designed for efficient laboratory-scale grinding, powder mixing, homogenization, and mechanical alloying. Featuring four milling stations and specially designed four-cavity stainless steel grinding jars, the system can process up to 16 individual samples in a single batch, making it an excellent solution for research laboratories requiring high-efficiency sample preparation and simultaneous material processing.
Each four-cavity stainless steel milling jar accommodates four individual sample chambers, with a nominal capacity of 10 mL per cavity. By installing four jars simultaneously, researchers can process multiple material compositions under the same operating conditions, improving experimental efficiency and reducing the time required for comparative studies, material screening, and formulation development.
The MSK-SFM-13S combines a high-energy planetary milling mechanism with an advanced programmable touchscreen controller. Users can adjust rotational speed, operating time, milling direction, and multi-stage grinding cycles to optimize processing conditions for different materials. The planetary motion generates centrifugal forces that promote effective particle size reduction, uniform powder blending, and mechanical alloying.
Designed for universities, materials science laboratories, battery research facilities, and industrial R&D applications, the system is suitable for processing metallic powders, ceramics, metal oxides, minerals, chemical compounds, and polymer composites. Compatible single-cavity grinding jars may also be used for conventional planetary milling applications, depending on the selected accessories and configuration.
주요 기능
- High-Throughput Sample Processing: Four four-cavity stainless steel milling jars support up to 16 individual samples per batch, with 10 mL nominal capacity per cavity.
- Four Milling Stations: Compact planetary milling structure suitable for simultaneous grinding, mixing, and preparation of multiple materials.
- Programmable Touchscreen: Provides convenient control of rotational speed, grinding time, rotation direction, and multi-stage milling programs.
- Adjustable Milling Speed: Sun-wheel revolution speed from 30 to 324 RPM and jar self-rotation speed from 60 to 648 RPM.
- High-Energy Planetary Milling: Efficient centrifugal motion supports fine grinding, particle size reduction, homogenization, and mechanical alloying.
- Multiple Jar Options: Compatible with selected stainless steel, tungsten carbide, alumina, zirconia, nylon, and other application-specific milling jars.
- Flexible Research Applications: Suitable for alloys, ceramics, battery materials, minerals, metal oxides, and polymer composites.
- Compact Benchtop Design: Designed for laboratory environments where space efficiency and repeatable sample preparation are important.
기술 사양
| 모델 | MSK-SFM-13S |
|---|---|
| Product Type | High-Throughput Programmable Laboratory Planetary Ball Mill |
| Machine Configuration | Compact benchtop design with four planetary milling stations and touchscreen control. |
| Milling Stations | 4 independent milling positions. |
| High-Throughput Capacity | Up to 16 individual samples per batch using four four-cavity milling jars. |
| Grinding Jar Configuration | Four stainless steel jars, each with four individual grinding cavities. |
| Capacity per Cavity | 10 mL nominal capacity per cavity. |
| Working Voltage | 208–240V AC, single-phase, 50/60 Hz. |
| Power Consumption | 550W maximum. |
| 110V Operation | Requires a suitable step-up transformer rated above 1000W. Power plug configuration should be confirmed before ordering. |
| Revolution Speed | 30–324 RPM (sun-wheel revolution). |
| Jar Self-Rotation Speed | 60–648 RPM. |
| Speed Ratio | Revolution to self-rotation: 1:2. |
| Speed Adjustment | Adjustable through frequency control of the AC motor. |
| Touchscreen Control | Digital touchscreen interface for speed, time, rotation direction, and programmed milling cycles. |
| Programmable Recipes | Up to 10 stored milling programs. |
| Speed Segments | Up to 5 programmable speed-control segments per recipe. |
| Program Cycles | Up to 10 cycles per recipe. |
| Maximum Segment Time | 99 hours, 59 minutes, 59 seconds per segment. |
| Rotation Direction | Selectable clockwise and counterclockwise rotation. |
| Material Feed Size | Brittle materials: less than 10 mm; other materials: less than 3 mm. |
| Wet Milling Output | Average particle size below 1 µm under suitable milling conditions. |
| Dry Milling Output | Average particle size below 20 µm under suitable milling conditions. |
| Minimum Particle Size | Particle sizes as fine as 0.1 µm have been reported for certain materials under optimized conditions. Results are material-dependent and not guaranteed. |
| Standard Milling Jars | Four four-cavity stainless steel milling jars, each with four 10 mL sample chambers, in the referenced standard configuration. |
| Grinding Media | Four sets of stainless steel milling ball combinations in the referenced standard configuration. |
| Optional Milling Jars | Compatible single-cavity stainless steel, vacuum-compatible, tungsten carbide, alumina, zirconia, nylon, and other specialized milling jars, subject to size and fixture compatibility. |
| Jar Holding Fixtures | Four sets of mechanical jar holding fixtures. |
| Maximum Jar Height | 80 mm. |
| Noise Level | Approximately 55–70 dB, depending on operating conditions. |
| Product Dimensions | 500 × 350 × 330 mm (L × W × H). |
| 순중량 | Approximately 60 kg. |
| Shipping Dimensions | 30″ × 28″ × 26″ (L × W × H). |
| Shipping Weight | 200 lbs. |
| Compliance | CE documentation and optional NRTL certification requirements should be confirmed for the actual supplied configuration. |
Milling Jars & Accessories
The MSK-SFM-13S is designed to support both high-throughput and conventional laboratory milling applications. Its four milling positions can accommodate specially designed four-cavity stainless steel jars for simultaneous sample processing or selected compatible single-cavity jars for larger individual batches.
- Four-Cavity Stainless Steel Jars: Each jar includes four individual 10 mL sample chambers, allowing up to 16 samples to be processed in one batch.
- Stainless Steel Grinding Balls: Suitable for a range of general-purpose laboratory milling and metal powder applications.
- Optional Single-Cavity Jars: Compatible jar configurations may be selected for conventional milling and larger sample volumes.
- Alternative Jar Materials: Tungsten carbide, alumina, zirconia, nylon, and other selected materials may be available to meet specific sample requirements.
- Material Compatibility: The grinding jar and milling media should be selected based on sample hardness, chemical compatibility, and allowable contamination levels.
Applications
The MSK-SFM-13S is suitable for laboratories requiring simultaneous processing of multiple sample compositions, particularly in high-throughput material research, comparative grinding experiments, and formulation development.
- Battery electrode and energy storage materials research
- High-throughput powder preparation and material screening
- Mechanical alloying and metal powder processing
- Ceramic and metal oxide powder grinding
- Mineral sample preparation and fine particle processing
- Polymer composite and chemical material mixing
- Powder homogenization and experimental formulation development
- University, research institute, and industrial laboratory applications
Operating Guidelines & Safety Notes
- Balanced Jar Installation: Always install two jars in opposite positions with similar total weights or use four evenly balanced jars during operation.
- Single-Sample Processing: When only one sample is being processed, install an appropriately weighted counterbalance jar in the symmetrical position.
- Prevent Unbalanced Rotation: Improper loading can cause excessive vibration, unstable milling, and possible damage to the planetary drive system.
- Jar and Media Selection: Stainless steel jars are suitable for many metallic materials. For selected oxide and ceramic powders, compatible nonmetallic jars and ceramic grinding media may be preferable.
- Avoid Incompatible Grinding Media: Do not use stainless steel grinding balls inside alumina jars, as this may result in damage and sample contamination.
- Particle Size Performance: Final powder size depends on the starting material, grinding jar, milling media, ball-to-powder ratio, rotational speed, and processing duration.
- Equipment Operation: Ensure that all grinding jars are securely clamped and that the milling chamber is properly closed before operation.
Configuration Note: The standard jar and grinding media package described above is based on the referenced equipment configuration. Final accessories, material options, certification documents, electrical configuration, and delivery specifications should be confirmed in the PENGXIN Machinery quotation. Milling performance and achievable particle size may vary according to material properties and processing conditions.
