UBSC-DT10 Desktop Ultrasonic Scanning System for Non-Destructive Testing of Pouch and Prismatic Cells

The UBSC-DT10 is a desktop ultrasonic scanning system tailored for detailed non-destructive testing (NDT) of lithium-ion pouch and prismatic cells. It enables researchers and quality control engineers to assess critical internal conditions such as electrolyte diffusion, early-stage gas formation, lithium plating, and sealing performance without damaging the cells. This capability supports monitoring state of charge (SoC) and electrolyte stability during cell development and lifecycle studies.

The system employs ultrasonic C-scan technology combining transmission and reflection wave modes to generate high-resolution images of the internal structure. It accommodates cells up to 150 mm in length and width with a maximum thickness of 70 mm. The scanning spatial resolution is 1 mm, and time resolution is 200 microseconds, allowing detailed visualization of internal features. Typical scan duration is approximately 10 minutes per cell, depending on size.

Wichtigste Merkmale

• Non-destructive detection of electrolyte distribution and diffusion status inside pouch and prismatic cells.
• Identification of early-stage gassing and lithium plating phenomena affecting cell performance.
• Leak detection and sealing integrity assessment for pouch and prismatic cells.
• Ultrasonic C-scan imaging with both transmission and reflection wave analysis.
• Maximum scanning area of 150 mm by 150 mm and thickness up to 70 mm.
• Integrated laptop with software for ultrasonic parameter control, XY axis motion, and real-time image display.
• Low ultrasonic power (<100 mW) ensuring safe operation without cell damage.

Technische Daten

Typische Anwendungsbereiche

The UBSC-DT10 is ideal for battery research and development labs focusing on lithium-ion pouch and prismatic cells. It supports electrolyte distribution analysis, early detection of gas formation, lithium plating identification, and sealing quality assessment. This system aids in cycle life prediction and state-of-charge monitoring, contributing to improved battery safety and performance evaluation.

Hinweise zur Konfiguration und zum Betrieb

The system includes a pouch cell fixture and a laptop with dedicated software for controlling ultrasonic parameters and XY scanning motion. Silicone oil is recommended as the coupling medium to ensure efficient ultrasonic wave transmission. The device operates at low ultrasonic power (<100 mW), making it safe for repeated testing without damaging cells. Optional accessories may be available for specific cell sizes or enhanced scanning capabilities.

Maße & Versand