STX-2401 Precision Diamond Wire Saw with Motorized Sample Stage, Ø24″ Cutting Capacity, and Digital Control
The STX-2401 is engineered for high-precision slicing of large and challenging materials such as crystal boules, geological specimens, and interstellar meteorites up to 600 mm in diameter. It employs a vertically reciprocating diamond wire that cuts through stationary samples, enabling fine control over cutting parameters via a digital interface. This system is ideal for laboratories requiring accurate, repeatable dicing of delicate or valuable specimens.
The sample holder provides two degrees of freedom: a motorized Y-axis for precise cutting spacing and a full 360° azimuthal rotation for optimal sample alignment. The diamond wire tension is maintained consistently through built-in pneumatic valves, ensuring stable cutting performance. Integrated dual water pumps circulate cutting fluids to cool the wire and sample, preventing overheating and corrosion.
Wichtigste Merkmale
- Capable of cutting samples up to 600 mm (24″) diameter with a maximum cutting depth of 650 mm.
- Adjustable cutting speed from 0.05 to 30 mm/min and wire moving speed up to 8 m/s for versatile material processing.
- Motorized sample stage with Y-axis travel up to 660 mm (0.01 mm accuracy) and 360° azimuthal rotation for precise positioning.
- Consistent diamond wire tension controlled pneumatically with compressed air pressure between 20 and 60 psig.
- 7″ LCD touchscreen with PLC for programming cutting parameters including speed, thickness, depth, and cycles.
- Includes dual recirculating liquid pumps for effective cooling and lubrication during cutting operations.
- Supplied with two 270 m length diamond wires (0.42 mm diameter) and a diamond blade dressing stone for wire maintenance.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Stromversorgung | 208-240 VAC, Single Phase, 50/60 Hz, 20A, 3 kVA |
| Cutting Speed (Feed Speed) | 0.05 – 30 mm/min |
| Back Speed | Adjustable 1 – 150 mm/min |
| Wire Moving Speed | 0 – 8 m/s |
| Systemsteuerung | 7″ LCD touchscreen with PLC for parameter programming |
| Sample Stage Size | 700 × 700 mm |
| Sample Stage Load Capacity | Less than 600 kg |
| Sample Stage Travel | Y axis ≤660 mm (0.01 mm accuracy), Z axis ≤680 mm, Azimuth 0-360° |
| Cutting Area | Ø600 mm × 650 mm |
| Diamond Wire | Diameter 0.42 mm, Length 270 m |
| Wire Tension | Pneumatic valves, compressed air 20 – 60 psig |
| Kühlsystem | Two recirculating liquid pumps included |
Typische Anwendungsbereiche
Ideal for precise slicing of large diameter crystal boules, geological samples, and meteorites for research and material analysis. Suitable for cutting hard, brittle, or valuable specimens requiring minimal material loss and high dimensional accuracy.
Hinweise zur Konfiguration und zum Betrieb
The standard package includes diamond cutting wires, tension wheels, guiding wheels, water splash guards, recirculating pumps, and a diamond blade dressing stone for maintaining wire sharpness. Proper use of cutting fluids is mandatory to prevent corrosion and damage; oil-based coolants or lubricants mixed with water are recommended. Avoid using tap water directly. Frequent wire dressing is advised when cutting sticky materials such as non-ferrous alloys, epoxy, or plastics. Regular cleaning after use is essential to maintain machine performance and longevity.
Maße & Versand
| Product dimensions | 700 × 700 mm |
|---|
