MSK-HRP-04-RD Compact Roll to Roll System for Continuous Handling of Flexible Substrates up to 8″ Width with Adjustable Tension Control
The MSK-HRP-04-RD is engineered to facilitate continuous roll-to-roll (R2R) processing of flexible substrate materials with widths up to 8 inches (approximately 200mm). It is specifically designed to automate the film calendaring process when integrated with MTI’s tabletop calendaring machines in the MSK-HRP series. This system is ideal for laboratories and production environments requiring precise tension control and smooth substrate handling during calendaring or coating operations.
The core functionality relies on an adjustable torque motor equipped with a tension sensor that actively reels the substrate material while maintaining a consistent tension force. This prevents slack or overstretching, ensuring uniform film quality. The system supports substrates ranging from 2 to 8 inches in width and can handle roll diameters up to 230mm. It includes a plastic roller core for winding, with specific core inner diameter requirements depending on substrate width.
Wichtigste Merkmale
- Automatic roll-to-roll handling compatible with MTI MSK-HRP tabletop calendaring machines.
- Adjustable tension control via torque sensor, maintaining 200g to 1000g tension force.
- Supports flexible substrate widths adjustable from 2″ to 8″ (approximately 50mm to 200mm).
- Maximum roll diameter capacity of 230mm for reeling and unreeling.
- Two speed control options: torque sensor control for rolling press and speed control without torque sensor for coating applications.
- Includes plastic roller core (Ø58×Ø40×160 mm) for winding; larger core ID (Ø80-Ø85 mm) required for 8″ substrates.
- CE certified for compliance with applicable safety standards.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Working Voltage (Tension Control Version) | 220 VAC ±10%, 50/60 Hz, single phase |
| Working Voltage (Speed Control Version) | 24 V DC (includes 110-240 VAC to 24 VDC adapter) |
| Maximale Leistungsaufnahme | 20 W |
| Tension Force Range | 200 g to 1000 g adjustable via current (torque sensor control) |
| Substrate Width Range | 2″ to 8″ (approximately 50 mm to 200 mm) |
| Maximum Roll Diameter | 230 mm |
| Roller Core Dimensions | Plastic core Ø58×Ø40×160 mm; Ø80-Ø85 mm ID required for 8″ substrate |
| Traverse Speed | Dependent on calendaring speed, typically less than 1.5 m/min; up to 16 m/min empty load (speed control mode) |
| Zertifizierung | CE-zertifiziert |
Typische Anwendungsbereiche
The MSK-HRP-04-RD is suited for laboratories and pilot-scale production environments requiring precise roll-to-roll handling of flexible films for calendaring or coating processes. It supports continuous processing of polymer films, foils, and other flexible substrates used in electronics, battery research, and materials science.
Hinweise zur Konfiguration und zum Betrieb
The system is available with two speed control options: torque sensor-based tension control for rolling press applications and speed control without torque sensor for coating machines. A protective cover is available as an optional accessory for enhanced safety. The device can be upgraded with dual unwinding rollers to feed two substrate types simultaneously, enabling DIY roll-to-roll coating setups. Users should avoid operating the equipment in hazardous or flammable environments, especially Class I locations.
