AMC-300H Automatic Multifunctional Coating System with Blade, Slot-Die, and Screen Printing up to 300mm Width
The AMC-300H is engineered to meet the demanding needs of research laboratories developing advanced films for applications such as batteries, fuel cells, and perovskite solar cells. It enables precise slurry coating on both sheet and roll substrates, accommodating a variety of coating techniques including blade coating, slot-die coating, and screen printing. This versatility allows researchers to explore and optimize new-generation film materials with controlled thickness and uniformity.
The system is fully automated and controlled by a PC, allowing seamless switching between coating methods and precise adjustment of parameters. The coating head is a hybrid design capable of blade and slot-die coating, with thickness adjustable from 10 to 1000 microns in 1-micron increments. The coating width supports up to 300 mm, suitable for a wide range of substrate sizes.
Wichtigste Merkmale
- Hybrid coating head for blade and slot-die methods with step motor thickness control (10–1000 microns).
- Airtight 2000 ml stainless steel slurry container with rotary stirring (0–400 rpm) and heating jacket up to 150ºC.
- Slurry feeding via screw pump with adjustable flow rate (4–48 ml/min) and 1% accuracy.
- Coating platform vacuumable and heatable up to 120ºC, sized 350 mm by 600 mm.
- Screen printing capability with vacuum chuck holding substrates up to 300 x 500 mm and printing area up to 280 x 350 mm.
- Roll-to-roll device adjustable from 50 mm to 350 mm width with speed and tension control modes.
- Optional glovebox integration with gas purification for humidity and oxygen control below 1 ppm.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Stromversorgung | 220V AC, 50/60Hz, single phase, 5000 W |
| Coating Head | Hybrid blade and slot-die; thickness 10–1000 microns; 1 micron accuracy; 300 mm width |
| Slurry Feeder | 2000 ml airtight SS316 container; rotary stirring 0–400 rpm; heating jacket max 150ºC; screw pump 4–48 ml/min, 1% accuracy; vacuum to 10-2 torr (optional) |
| Coating Platform | 350 mm x 600 mm aluminum alloy; vacuumable; heatable to 120ºC |
| Screen Printing | Vacuum chuck 300 x 500 mm; printing area max 280 x 350 mm; substrate thickness 0–80 mm adjustable |
| Dry Oven | Convection heating zone 700 mm; max temperature 150ºC ±1ºC accuracy |
| Roll to Roll Device | Width adjustable 50–350 mm; max speed ~1.2 m/min; max tension 5 N; deviation control mechanism |
| Optional Glovebox | Up to three gloveboxes; gas purification with <1 ppm humidity and oxygen |
Typische Anwendungsbereiche
The AMC-300H is ideal for coating research films used in battery electrodes, fuel cell membranes, and perovskite solar cell layers. Its multifunctional coating methods and precise control enable development of uniform thin films and multilayer structures. It also supports biomembrane fabrication and other advanced material coatings requiring controlled thickness and substrate handling.
Hinweise zur Konfiguration und zum Betrieb
The system includes a PC interface for programming coating sequences and parameters. Optional accessories include a mechanical vacuum pump for slurry container vacuum and glovebox integration for controlled atmosphere processing. Operators should ensure slurry levels are monitored via the built-in sensor to prevent dry running. Heating elements and vacuum systems require proper safety precautions during use.
Maße & Versand
| Product dimensions | 350 mm width x 600 mm length made of aluminum alloy |
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