GSL1200XS6ASD Automated 6-Inch Quartz Tube Furnace with Robotic Sample Handling for AI Material Research
The GSL1200XS6ASD is engineered to meet the demanding needs of next-generation materials research, particularly in AI-assisted autonomous laboratories. It facilitates continuous, unattended operation by automating critical processes such as pump-purge cycles, controlled gas flow, vacuum generation, precise heating, and cooling sequences. This automation accelerates material discovery workflows by reducing manual intervention and enabling 24/7 operation.
Featuring a 6-inch outer diameter quartz tube and dual heating zones totaling 350 mm in length, this tube furnace achieves temperatures up to 1100°C with excellent temperature uniformity (±5°C over 120 mm). The furnace incorporates a motorized sliding flange for simplified sample loading and retrieval, which can be assisted by an optional robotic arm for automated handling. Remote control and monitoring are supported via LabVIEW-based software with Ethernet TCP/IP communication, allowing integration and synchronized operation of up to eight furnaces.
Wichtigste Merkmale
- Automated pump-purge, gas flow, vacuum, heating, dwelling, and cooling cycles for streamlined material synthesis.
- Dual heating zones with FeCrAl:Mo heating elements and K-type thermocouple for precise temperature control.
- Quartz tube (Ø150×700 mm) with multi-stack quartz thermal block and high-purity alumina fibrous insulation for energy efficiency.
- Motorized sliding sample stage with 8-cavity quartz sample holder and multiple crucible material options (alumina, graphite, magnesia).
- Optional robotic arm for automated sample loading and retrieval with ±0.02 mm accuracy and 5 kg max load.
- Integrated vacuum pump (240 L/min rotary vane) controlled by the furnace system.
- LabVIEW-based remote PC control software with Python API and support for up to 8 linked furnaces.
Technische Daten
| Parameter | Spezifikation |
|---|---|
| Maximum Operating Temperature | <1100°C |
| Heizzonen | Dual zones, 175 mm + 175 mm |
| Temperaturgleichmäßigkeit | ±5°C over 120 mm |
| Heating Element | FeCrAl:Mo |
| Thermoelementtyp | Typ K |
| Erwärmungsgeschwindigkeit | ≤10°C/min |
| Tube Dimensions | Quartz, Ø150×700 mm |
| Sample Stage | Quartz stage with 8 cavities; crucibles Ø21×25 mm (6 mL); optional materials and wafer holders available |
| Flange Set | 304 stainless steel water-cooled flanges with chilled water and gas inlet/outlet ports |
| Pressure Gauge | Inficon PCG 554 Pirani gauge, 3.8e-5 to 1125 torr |
| Gas Flow Control | Mass flow controller, 1-1000 sccm |
| Stromversorgung | 208-240 VAC, 50/60 Hz, 6 kW |
| Kühlung | Recirculating chilled water (10 L/min, 5-25°C); water chiller recommended but not included |
| Control Software | LabVIEW-based with Python API; Ethernet TCP/IP; supports up to 8 furnaces |
| Vakuumpumpe | 240 L/min rotary vane pump included and integrated |
| Robotic Arm (Optional) | 48 VDC, 150 W; max load 5 kg; positioning accuracy ±0.02 mm |
Typische Anwendungsbereiche
Ideal for AI-driven autonomous laboratories focused on accelerated synthesis and discovery of novel materials. Suitable for high-temperature processing requiring precise atmosphere control, vacuum conditions, and automated sample handling. Can be integrated with dosing, mixing, milling, and pellet pressing equipment for comprehensive materials research workflows.
Hinweise zur Konfiguration und zum Betrieb
The furnace includes a motorized sliding flange for easy sample loading and retrieval. An optional robotic arm can automate these steps, enhancing throughput and repeatability. The system requires a recirculating chilled water supply and includes an integrated vacuum pump controlled by the furnace. Remote operation and data logging are supported via supplied software and communication cables. Various crucible materials and wafer holders are available upon request to accommodate diverse sample types. Compliance certifications such as NRTL or CSA can be provided optionally at additional cost.
