MSKDPCB230 High-Precision 80T Pressure Controlled Rolling Machine for Battery Electrode Calendaring
The MSKDPCB230 is engineered to meet the demanding requirements of battery research and development by providing a highly accurate rolling press for electrode sheet preparation. It addresses the challenge of achieving uniform electrode density by applying controlled hydraulic pressure up to 80 tons during the calendaring process. This ensures enhanced electrode compactness critical for battery performance evaluation.
Equipped with a stepper motor-driven roller gap adjustment system, the MSKDPCB230 allows precise and repeatable gap settings with 0.001 mm resolution. The rollers, made from 9Cr3Mo steel with a hard chrome plating exceeding 0.1 mm thickness and surface hardness of HRC 65-70, provide durability and consistent surface quality. An optional roll-to-roll (R2R) film unwinding and winding unit can be integrated to enable continuous electrode processing workflows.
Key Features
- Maximum hydraulic pressing force of 80 tons for high-density electrode calendaring.
- Roller diameter 230 mm and width 220 mm with hard chrome plating for wear resistance.
- Roller gap adjustable from 0 to 1.5 mm with 0.001 mm precision via stepper motor control.
- Rolling speed adjustable between 0.3 and 5 meters per minute through touchscreen interface.
- Maximum sample width up to 200 mm suitable for laboratory-scale electrode sheets.
- Optional roll-to-roll system (MSK-2300-RD) available for continuous electrode film handling.
- Power supply: AC 220V ±10%, single phase, 50 Hz with 1 kW consumption.
Technical Specifications
| Parameter | Specification |
|---|---|
| Maximum Pressure | 80 Tons |
| Roller Dimensions | Diameter 230 mm × Width 220 mm |
| Roller Material | 9Cr3Mo steel with >0.1 mm hard chrome plating |
| Roller Surface Hardness | HRC 65-70 |
| Maximum Sample Width | 200 mm |
| Rolling Accuracy | ±1.5 μm |
| Rolling Speed | 0.3–5 m/min, adjustable |
| Rolling Gap Adjustment | 0–1.5 mm with 0.001 mm precision |
| Power Requirement | AC 220V ±10%, Single Phase, 50 Hz |
| Power Consumption | 1 kW |
| Certification | NRTL or CSA available upon request |
Typical Applications
This rolling machine is primarily used for laboratory-scale calendaring of battery electrode sheets to improve their density and uniformity. It supports research and development of lithium-ion and other battery chemistries by enabling precise control of electrode thickness and compactness. The optional roll-to-roll system facilitates continuous processing of electrode films for pilot-scale production studies.
Configuration & Operating Notes
The MSKDPCB230 includes the hydraulic rolling press with integrated stepper motor gap control and touchscreen interface. The roll-to-roll unit (MSK-2300-RD) is an optional add-on that requires separate power supply (208-240 VAC, 50/60 Hz, single phase) and is not supplied with a power plug. Operators should ensure proper electrical connections and follow safety guidelines for hydraulic pressure equipment during use.
