UNIPOL-1210S Automatic Pressure Controlled Lapping and Polishing System for Metals, Ceramics, Glass, and Mineral Samples
The UNIPOL-1210S is engineered to meet the demanding requirements of automatic lapping and polishing for a variety of materials such as metals, ceramics, glass, rock, and mineral samples. It is particularly effective for laboratories and small-scale production environments where precision and repeatability are critical. The system automates the material surface preparation process, ensuring consistent quality and efficiency.
This system integrates a pressure-controlled spindle mechanism that applies a controlled force during lapping and polishing, enhancing surface finish uniformity. The machine includes a conveyor tray for sample handling and supports multiple samples simultaneously, improving throughput. Its design emphasizes operational simplicity and reliable performance across diverse applications.
Key Features
- Automatic pressure control spindle with adjustable pressure range from 0.1 to 30 kg for precise material processing.
- Variable lapping and polishing speeds between 10 and 300 rpm to accommodate different material requirements.
- Sample holder diameter of 160 mm, capable of holding up to 5 samples simultaneously for efficient batch processing.
- Integrated conveyor system (1650×300 mm) for smooth in/out sample tray movement, facilitating workflow automation.
- Compatible with standard 220V, 50Hz power supply and requires external water supply via customer-provided container.
- Pressure spindle speed adjustable from 10 to 100 rpm to optimize polishing pressure dynamics.
- Robust construction ensuring stable and reliable operation suitable for laboratory and small factory environments.
Technical Specifications
| Parameter | Specification |
|---|---|
| Power Supply | 220V, 50Hz |
| Lapping Speed | 10-300 rpm |
| Polishing Speed | 10-300 rpm |
| Sample Holder Diameter | Φ160 mm, up to 5 samples |
| Conveyor System Dimensions | 1650×300 mm in/out sample tray conveyor |
| Air Supply Pressure | 0.1-0.7 MPa |
| Pressure Spindle Speed | 10-100 rpm |
| Pressure Spindle Pressure Range | 0.1-30 kg |
| Water Supply | Water storage container (customer provided) |
Typical Applications
The UNIPOL-1210S is ideal for preparing high-quality polished surfaces of metals, ceramics, glass, rock, and mineral samples in research laboratories and quality control settings. It also supports small-scale manufacturing processes requiring consistent surface finishing and material planarization.
Configuration and Operating Notes
The system requires connection to a suitable water supply container, which is not included and must be provided by the user. Air supply pressure should be maintained within the specified range for optimal pressure spindle operation. Operators should ensure proper sample mounting and adhere to safety protocols when handling pressurized components.
Dimensions & Shipping
| Product dimensions | 2600mm × 2600mm × 2600mm |
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