SE-KTQ-125 Micrometer Adjustable Film Applicator with 125 mm Width and 0-3500 Micron Wet Film Thickness
The SE-KTQ-125 film applicator is engineered to deliver precise control over wet film thickness for laboratory-scale coating applications. It is particularly suited for producing uniform films in material research settings such as ceramic tape casting and battery electrode fabrication. The applicator’s micrometer heads allow the operator to finely adjust the clearance of the stainless steel doctor blade, enabling wet film thicknesses ranging from zero up to 3500 microns with a resolution of 10 microns.
Constructed from corrosion-resistant SS304 stainless steel, the applicator features a 125 mm wide precision-ground blade that ensures consistent film casting across the substrate. The micrometer adjustment mechanism provides reliable and repeatable settings, making it a valuable tool for research laboratories requiring accurate and customizable film thickness control. Optional upgrades include digital micrometer heads for enhanced measurement precision and customized doctor blades to fit specific width requirements.
Key Features
- Standard 125 mm blade width suitable for various substrate sizes
- Wet film thickness adjustable from 0 to 3500 microns with 10 micron accuracy
- Durable SS304 stainless steel construction with precision ground blade edge
- Micrometer heads enable precise and repeatable blade clearance settings
- Optional digital micrometer upgrade for improved accuracy and instant unit conversion
- Replacement springs available for maintenance and long-term use
- Customizable doctor blades available for widths above 100 mm upon request
Technical Specifications
| Parameter | Specification |
|---|---|
| Blade Width | 125 mm |
| Wet Film Thickness Range | 0 – 3500 microns |
| Adjustment Accuracy | 10 microns (micrometer heads) |
| Material | SS304 Stainless Steel |
| Blade Edge | Precision ground |
| Optional Upgrade | Digital micrometer heads with 0.001 mm resolution and 0.003 mm accuracy |
Typical Applications
The SE-KTQ-125 is widely used in research laboratories for producing uniform wet films in ceramic tape casting, battery electrode coating, and other material coating processes requiring precise film thickness control. It supports development and testing of advanced materials where reproducible coating thickness is critical.
Configuration & Operating Notes
Replacement springs for the micrometer mechanism are available to maintain consistent performance over time. Users can optionally upgrade to digital micrometer heads for enhanced precision and ease of reading. Customized doctor blades can be ordered for widths exceeding 100 mm; however, compatibility with existing applicator frames should be confirmed prior to purchase. The applicator is not naturally compatible with all film applicator widths without customization.
