MSK-HRP-04-RD Compact Roll to Roll System for Continuous Handling of Flexible Substrates up to 8″ Width
The MSK-HRP-04-RD is engineered to facilitate continuous roll-to-roll (R2R) processing of flexible substrate materials with widths up to 8 inches (approximately 200mm). It is particularly suited for integration with MTI’s tabletop calendaring machines in the MSK-HRP series, enabling automated film calendaring operations. This system is ideal for laboratories and production environments requiring precise tension control and consistent substrate handling during calendaring or coating processes.
The device employs a tension-adjustable torque motor that actively reels the substrate to maintain a constant tension force, ensuring uniform material feed and minimizing defects. The reeling width is adjustable from 2 to 8 inches to accommodate various flexible films. The system supports a maximum roll diameter of 230mm for both reeling and unreeling. Two speed control versions are available: one with torque sensor control for rolling press applications and another without torque sensor for coating machines, providing flexibility depending on the process requirements.
Key Features
- Automatic roll-to-roll system designed for flexible substrates less than 200mm wide.
- Adjustable tension control via torque motor to maintain consistent substrate tension.
- Compatible with MTI MSK-HRP series tabletop calendaring machines for automated film processing.
- Reeling width adjustable from 2″ to 8″ to suit various substrate sizes.
- Maximum roll diameter of 230mm for both reeling and unreeling rolls.
- Includes plastic roller core (Ø58×Ø40×160 mm); larger core (Ø80–Ø85 mm) required for 8″ wide substrates.
- CE certified for compliance with safety standards; optional protective cover available.
Technical Specifications
| Parameter | Specification |
|---|---|
| Working Voltage (Tension Control Version) | 220 VAC ±10%, 50/60 Hz, single phase |
| Working Voltage (Speed Control Version) | 24 V DC (includes 110–240 VAC to 24 VDC adapter) |
| Maximum Power Consumption | 20 W |
| Reeling Width | Adjustable from 2″ to 8″ (approximately 50mm to 200mm) |
| Maximum Roll Diameter (Reeling/Unreeling) | 230 mm |
| Roller Core Included | Plastic core Ø58×Ø40×160 mm; Ø80–Ø85 mm core required for 8″ substrates |
| Traverse Speed | Dependent on calendaring speed, typically less than 1.5 m/min; speed control mode up to 16 m/min (empty load) |
| Certification | CE certified |
Typical Applications
This roll-to-roll system is ideal for laboratories and small-scale production environments requiring precise continuous handling of flexible films during calendaring or coating. It supports automated film processing workflows for research and development of flexible electronics, thin films, and laminated materials.
The system can be upgraded with additional unwinding rollers to enable simultaneous feeding of two different materials for lamination or DIY roll-to-roll coating applications.
Configuration & Operating Notes
The MSK-HRP-04-RD is supplied with a plastic roller core suitable for most substrates; however, wider substrates (8″) require a larger core diameter (Ø80–Ø85 mm) which must be sourced separately. The 220 VAC version requires a compatible power plug, which is not included and must be ordered separately. A 100 W transformer can be used to operate the device at 110 V if needed.
Users should avoid operating the system in hazardous environments, particularly those classified as Class I with flammable gases or vapors. An optional protective cover is available to enhance safety and protect the equipment during operation.
